Polairs Model Years Covered 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 Snowmobiles. Models Coverded In this service manual: 1985 400 1985 600 / 1985 600 SE 1985 Indy Trail 1985 Long Track 1985 SS 1985 Star 1986 400 1986 600 / 1986 600 LE 1986 Indy Trail 1986 Long Track 1986 Sprint / 1986 Sprint ES 1986 SS 1986 Star 1987 Indy 400 / 1987 Indy 400 SKS / 1987 Indy 600 / 1987 Indy Sport 1987 Indy Trail ES / 1987 Indy Trail SKS 1987 Long Track / 1987 LTR 1987 Sprint / 1987 Sprint ES 1987 Star 1987 Star Trak 1988 Indy 400 / 1988 Indy 400 Classic / 1988 Indy 400 SKS 1988 Indy 650 / 1988 Indy 650 SKS / 1988 Indy Deluxe 1988 Indy ES / 1988 Indy SKS / 1988 Indy Sport / 1988 Indy SP / 1988 Indy Trail 1988 Long Track Reverse 1988 Sprint 1988 Star / 1988 Star Trak 1989 Indy 400 1989 Indy 500 / 1989 Indy 500 Classic / 1989 Indy 500 SKS / 1989 Indy 500 SP 1989 Indy 650 / 1989 Indy 650 SKS / 1989 Indy Deluxe / 1989 Indy ES 1989 Indy SKS / 1989 Indy Sport 1989 Indy Sport GT / 1989 Indy SP / 1989 Indy Trail / 1989 Indy Trail SuperTrak 1989 Long Track Reverse 1989 Sprint ES 1989 Star / 1989 Star Trak 1990 500 / 1990 500 Classic / 1990 500 SKS / 1990 500 SP 1990 650 / 1990 650 SKS 1990 Indy 400 / 1990 Indy Sport / 1990 Indy Sport GT / 1990 Indy Trail 1990 Indy Trail Deluxe / 1990 Indy Trail SuperTrak 1990 Sprint ES 1990 Star / 1990 Star Trak 1990 WideTrack 1991 400 1991 500 / 1991 500 Classic / 1991 500 SKS / 1991 500 SP 1991 650 / 1991 650 RXL / 1991 650 RXL SKS 1991 Indy Lite / 1991 Indy Sport / 1991 Indy Sport GT 1991 Indy Trail / 1991 Indy Trail Deluxe 1991 Star Lite 1991 SuperTrak 1991 WideTrak 1992 440 / 1992 440 XCR 1992 500 / 1992 500 SKS EFI / 1992 500 SP EFI 1992 650 1992 Classic 1992 Indy Lite / 1992 Indy Lite Deluxe / 1992 Indy Lite GT 1992 RXL / 1992 RXL SKS 1992 Sport 440 / 1992 Sport GT 1992 Star Lite 1992 SuperTrak 1992 Trail / 1992 Trail Deluxe 1992 WideTrak 1993 440 / 1993 440 SKS / 1993 440 XCR 1993 Indy Lite / 1993 Indy Lite GT / 1993 Indy Lite Deluxe 1993 Indy StarLite / 1993 Indy StarLite GT 1993 RXL / 1993 RXL SKS 1993 Sport 440 1993 Storm / 1993 Storm SKS 1993 Trail / 1993 Trail Deluxe 1993 XLT / 1993 XLT SKS / 1993 XLT SP 1994 440 Indy / 1994 440 Indy SKS 1994 440 XCR / 1994 440 XCR SP 1994 500 EFI / 1994 500 EFI SKS 1994 600 XCR 1994 Classic / 1994 Classic Touring 1994 Indy Lite / 1994 Indy Lite Deluxe / 1994 Indy Lite GT 1994 RXL / 1994 RXL Touring 1994 Sport / 1994 Sport SKS 1994 Star Lite / 1994 Star Lite GT 1994 Storm / 1994 Storm SKS 1994 Super Sport 1994 Trail / 1994 Trail Deluxe 1994 WideTrak GT / 1994 WideTrak LX 1994 XLT / 1994 XLT SKS / 1994 XLT SP / 1994 XLT Special XTRA 1995 440 Indy / 1995 440 Indy SKS / 1995 440 XCR 1995 500 / 1995 500 EFI / 1995 500 EFI PT / 1995 500 EFI SKS 1995 600 XCR 1995 Classic 1995 Indy Lite / 1995 Indy Lite Deluxe / 1995 Indy Lite GT 1995 RXL / 1995 RXL Touring 1995 Sport / 1995 Sport Touring 1995 StarLite 1995 Storm / 1995 Storm PT / 1995 Storm SKS 1995 Super Sport 1995 Trail / 1995 Trail Deluxe 1995 WideTrak GT / 1995 WideTrak LX 1995 XLT / 1995 XLT PT / 1995 XLT SKS / 1995 XLT SP / 1995 XLT Touring Fix-Your-Problems now with this instant download service manual. Get the information you need to fix your Polaris snowmobile in just seconds in this simple to download digital pdf book. No special software required (works on all computers)! The Polaris snowmobile service manual downloads for the above listed brands describes the service procedures for the complete snowmobile vehicle. Follow the Maintenance Schedule recommendations to ensure that the snowmobile is in peak operating condition. Performing the scheduled maintenance is very important. It compensates for the initial wear that occurs during the life of the snowmobile. All chapters in the Polairs service manual applies to the whole vehicle and illustrates procedures for removal & installation of components that are in detailed step-by-step fashion. Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, pictures, service information and troubleshooting for the section. The subsequent pages give detailed procedures. If you dont know the source of the trouble, go to the troubleshooting page (sometimes not all sections have a troubleshooting page provided from the manufacture) for a list of causes and effects to determine the problem. ==================================================== BELOW IS A TYPICAL OUTLINE OF CONTENTS YOU WILL FIND IN A POLARIS SNOWMOBILE SERVICE MANUAL (INFORMATION WILL DIFFER DEPENDING ON YEAR AND MODEL). ==================================================== SECTION 1 - GENERAL INFORMATION & SPECIFICATIONS General Specifications Snowmobile Identification Recommended Gasoline and Oil Break-In Procedure Genuine Parts High Altitude Operation Drive Chain Lubrication Low Oil Pressure Warning Light Preparation For Storage Preparation After Storage After Break-In Checkup (100 Miles - 600 Miles) After Break-In Checkup Checklist Engine Specifications Cylinder Head Volume Specifications Engine Piston Travel Versus Crank Angle Chart Crankshaft RunoutiRepair Specifications Fraction/Decimal Conversions M M/I N. Conversions Torque Conversions (ft-Ib/N-m) Tightening Torque (General Bolts) Assembly Schematics/Torque Specifications Engine Torque Patterns Power Valve (APV) System Oil Consumption Specifications EFI Specifications Throttle Valve Angle Specifications Fuel Pump Specifications Carburetor Specifications Electrical Specifications Ignition Timing Specifications Steering/Body Torque Specifications Drive System Specifications Drive Clutch/Driven Pulley-Related Specifications Drive Belt Dimensions Drive System Components Gear Case Performance Calibrations Drive System Torque Specifications Rear Suspension Torque Specifications Track Warranty Guidelines Track Specifications Front Suspension Specifications Rear Suspension Specifications Shock Absorber Specifications Idler Wheel Dimensions SECTION 2 - ENGINE Troubleshooting Engine Carbureted Models Troubleshooting Engine EFI Models Troubleshooting Engine Models SECTION 3 - ENGINE-RELATED ITEMS Water Pump Pressure Testing Engine Removing Spark Plugs Checking Compression Servicing Valves Installing Spark Plugs Changing Oil lFilter Changing Oil Testing Oil Pressure Oil Flow Chart Liquid Cooling System Liquid Cooling System Cooling System Schematics Recoil Starter Air Silencer Turbocharger/lntercooler if applicable Power Valve (APV) System Exhaust Controlled Timing (ECT) System SECTION 4 - FUEL SYSTEMS Fuel Systems Fuel System (Carbureted) Fuel System (EFI) Fuel System (Related Items) SECTION 5 - ELECTRICAL SYSTEMS Ignition System Throttle Position Sensor Throttle Position Sensor Testing Main Wiring Harness Voltage Regulator Test Testing Low-Oil Light Sensor Testing Coolant Temperature Warning Light Testing Fuel Gauge Sender Testing Electric Fuel Pump Testing Ignition Components Emergency Stop Switch Fuse Ignition Switch - Electric Start Function Starter Motor Magneto Troubleshooting Electric Start Ignition Timing Brake light Switch Headlight Dimmer Switch Testing Speedometer Sensor Testing accessories Troubleshooting Servomotor SECTION 6 - DRIVE TRAINITRACK & BRAKE SYSTEMS Drive Trainl Tracki Brake Systems Drive Chain and Sprockets Drive Chain, Track, and Driveshaft Brake System Drive Belt Drive Clutch Drive ClutchlDriven Pulley Drive Train/Brake Disc Drive Sprockets Track Tension Track Alignment Brake System (Hydraulic) Brake Lever/Master Cylinder Assembly Troubleshooting Track Troubleshooting Hydraulic Brake System Troubleshooting Drive ClutchlDriven Pulley Troubleshooting Drive Belt SECTION 7 - REAR SUSPENSION Rear Suspension Understanding the Suspension Suspension Setup Basics Chassis and Skid Frame Mounting Locations Servicing Rear Suspension Servicing ACT Shock Rebuilding/Recharging Air Shocks Pressurizing Rebuildable Shocks SECTION 8 - STEERING AND BODY Steering and Body Steering Post Ski Wear Bar Tie Rods/Steering Link Spindle Steering Tie Rod Ski Alignment Front Suspension Arms Front Suspension (Ski) Shock Absorber Sway Bar Front Suspension Mounting Bracket Console Front Bumper/Belly Pan Assembly Gas Tank/Seat Assembly Seat Cushion TaillightiBrakelight Assembly Windshield Backrest/Rack Assembly Tunnel/Chassis/Rear Bumper/Snow flap Headlight Assembly Adjusting Headlight Aim LANDING PAGE TAGS: Service Manual, Repair Manual, How To Guide, Handbook, Download pdf, Workshop Manual, Shop Manual, Study Guide, Technical Hand Book 85 86 87 88 89 90 91 92 93 94 95