Polaris Snowmobile Service Manual, Repair Manual Model Years Covered: 2000 2001 2002 2003 2004 2005 120 XC SP 120 PRO X 2000 2001 2002 2003 2004 2005 120 XC SP 2004-2005 120 PRO X Fix-Your-Problems now with this instant download service manual. Get the information you need to fix your Polaris snowmobile in just seconds in this simple to download digital pdf book. No special software required (works on all computers)! The Polaris snowmobile service manual downloads for the above listed brands describes the service procedures for the complete snowmobile vehicle. Follow the Maintenance Schedule recommendations to ensure that the snowmobile is in peak operating condition. Performing the scheduled maintenance is very important. It compensates for the initial wear that occurs during the life of the snowmobile. All chapters in the Polairs service manual applies to the whole vehicle and illustrates procedures for removal & installation of components that are in detailed step-by-step fashion. Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, pictures, service information and troubleshooting for the section. The subsequent pages give detailed procedures. If you dont know the source of the trouble, go to the troubleshooting page (sometimes not all sections have a troubleshooting page provided from the manufacture) for a list of causes and effects to determine the problem. ==================================================== BELOW IS A TYPICAL OUTLINE OF CONTENTS YOU WILL FIND IN A POLARIS SNOWMOBILE SERVICE MANUAL (INFORMATION WILL DIFFER DEPENDING ON YEAR AND MODEL). ==================================================== SECTION 1 - GENERAL INFORMATION & SPECIFICATIONS General Specifications Snowmobile Identification Recommended Gasoline and Oil Break-In Procedure Genuine Parts High Altitude Operation Drive Chain Lubrication Low Oil Pressure Warning Light Preparation For Storage Preparation After Storage After Break-In Checkup (100 Miles - 600 Miles) After Break-In Checkup Checklist Engine Specifications Cylinder Head Volume Specifications Engine Piston Travel Versus Crank Angle Chart Crankshaft RunoutiRepair Specifications Fraction/Decimal Conversions M M/I N. Conversions Torque Conversions (ft-Ib/N-m) Tightening Torque (General Bolts) Assembly Schematics/Torque Specifications Engine Torque Patterns Power Valve (APV) System Oil Consumption Specifications EFI Specifications Throttle Valve Angle Specifications Fuel Pump Specifications Carburetor Specifications Electrical Specifications Ignition Timing Specifications Steering/Body Torque Specifications Drive System Specifications Drive Clutch/Driven Pulley-Related Specifications Drive Belt Dimensions Drive System Components Gear Case Performance Calibrations Drive System Torque Specifications Rear Suspension Torque Specifications Track Warranty Guidelines Track Specifications Front Suspension Specifications Rear Suspension Specifications Shock Absorber Specifications Idler Wheel Dimensions SECTION 2 - ENGINE Troubleshooting Engine Carbureted Models Troubleshooting Engine EFI Models Troubleshooting Engine Models SECTION 3 - ENGINE-RELATED ITEMS Water Pump Pressure Testing Engine Removing Spark Plugs Checking Compression Servicing Valves Installing Spark Plugs Changing Oil lFilter Changing Oil Testing Oil Pressure Oil Flow Chart Liquid Cooling System Liquid Cooling System Cooling System Schematics Recoil Starter Air Silencer Turbocharger/lntercooler if applicable Power Valve (APV) System Exhaust Controlled Timing (ECT) System SECTION 4 - FUEL SYSTEMS Fuel Systems Fuel System (Carbureted) Fuel System (EFI) Fuel System (Related Items) SECTION 5 - ELECTRICAL SYSTEMS Ignition System Throttle Position Sensor Throttle Position Sensor Testing Main Wiring Harness Voltage Regulator Test Testing Low-Oil Light Sensor Testing Coolant Temperature Warning Light Testing Fuel Gauge Sender Testing Electric Fuel Pump Testing Ignition Components Emergency Stop Switch Fuse Ignition Switch - Electric Start Function Starter Motor Magneto Troubleshooting Electric Start Ignition Timing Brake light Switch Headlight Dimmer Switch Testing Speedometer Sensor Testing accessories Troubleshooting Servomotor SECTION 6 - DRIVE TRAINITRACK & BRAKE SYSTEMS Drive Trainl Tracki Brake Systems Drive Chain and Sprockets Drive Chain, Track, and Driveshaft Brake System Drive Belt Drive Clutch Drive ClutchlDriven Pulley Drive Train/Brake Disc Drive Sprockets Track Tension Track Alignment Brake System (Hydraulic) Brake Lever/Master Cylinder Assembly Troubleshooting Track Troubleshooting Hydraulic Brake System Troubleshooting Drive ClutchlDriven Pulley Troubleshooting Drive Belt SECTION 7 - REAR SUSPENSION Rear Suspension Understanding the Suspension Suspension Setup Basics Chassis and Skid Frame Mounting Locations Servicing Rear Suspension Servicing ACT Shock Rebuilding/Recharging Air Shocks Pressurizing Rebuildable Shocks SECTION 8 - STEERING AND BODY Steering and Body Steering Post Ski Wear Bar Tie Rods/Steering Link Spindle Steering Tie Rod Ski Alignment Front Suspension Arms Front Suspension (Ski) Shock Absorber Sway Bar Front Suspension Mounting Bracket Console Front Bumper/Belly Pan Assembly Gas Tank/Seat Assembly Seat Cushion TaillightiBrakelight Assembly Windshield Backrest/Rack Assembly Tunnel/Chassis/Rear Bumper/Snow flap Headlight Assembly Adjusting Headlight Aim LANDING PAGE TAGS: Service Manual, Repair Manual, How To Guide, Handbook, Download pdf, Workshop Manual, Shop Manual, Study Guide, Technical Hand Book 2000 2001 2002 2003 2004 2005 00 01 02 03 04 05