Eaton Fuller Heavy-Duty FR/FRO Transmission TRSM2400 Workshop Service & Repair Manual

With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment, keeping your vehicle in pristine condition. With step by step instruction & highly detailed exploded pictures to show you how to complete the required job correctly & efficiently.

Below is an example of the topics this manual covers, an absolute wealth of information at your fingertips.

Model Covered:

Eaton Fuller Transmissions

FR-11210B
FR-12210B
FR-13210B
FR-14210B
FR-15210B
FR-9210B
FRF-11210B
FRF-12210B
FRF-13210B
FRF-14210B
FRF-15210B
FRF-9210B
FRO-11210B
FRO-11210C
FRO-12210B
FRO-12210C
FRO-13210B
FRO-13210C
FRO-14210B
FRO-14210C
FRO-15210B
FRO-15210C
FRO-16210B
FRO-16210C
FRO-17210C
FRO-18210C
FROF-11210B
FROF-11210C
FROF-12210B
FROF-12210C
FROF-13210B
FROF-13210C
FROF-14210B
FROF-14210C
FROF-15210B
FROF-15210C
FROF-16210B
FROF-16210C

Service Manual Covers:

General Information
Purpose and Scope of Manual .................................... 1
Serial Tag Information and Model Nomenclature ........ 5
Lubrication Specifications ........................................... 8
Oil Leak Inspection Process ....................................... 10
Transmission Operation ............................................ 11
Tool Specifications .................................................... 15
Torque Specifications ................................................ 19
Power Flow Diagrams ............................................... 21
Air System Troubleshooting ...................................... 31
General Troubleshooting Chart ................................. 42
Air System Overview ................................................. 45
Timing Procedures .................................................... 60
In-Vehicle Service Procedures
How to Disassemble the Roadranger Valve ............... 62
How to Assemble the Roadranger Valve ................... 64
How to Remove Compression Type Fittings .............. 66
How to Install Compression Type Fittings ................. 67
How to Remove Push-To-Connect Type Fittings ...... 68
How to Install Push-To-Connect Type Fittings .......... 69
How to Remove a Roadranger Valve ......................... 70
How to Install a Roadranger Valve ............................ 71
How to Remove the Gear Shift Lever/Remote
Shift Control ....................................................... 72
How to Install the Gear Shift Lever/Remote
Shift Control ....................................................... 73
How to Adjust the Remote Shift Control (LRC Type) . 74
How to Remove the Detent Spring ............................ 76
How to Install the Detent Spring ............................... 77
Neutral Switch Operation and Testing ....................... 78
How to Remove the Neutral Switch ........................... 79
How to Install the Neutral Switch .............................. 80
Reverse Switch Operation and Testing ...................... 81
How to Remove the Reverse Switch ......................... 82
How to Install the Reverse Switch ............................. 83
How to Install the Shift Bar Housing ......................... 84
How to Remove the Shift Bar Housing ...................... 85
Ho to Remove the Oil Seal Mechanical/Magnetic
Speedometer ...................................................... 86
How to Install the Oil Seal Mechanical/Magnetic
Speedometer ...................................................... 88
How to Remove the Auxiliary Section in Chassis ...... 90
How to Install the Auxiliary Section in Chassis .......... 92
How to Disassemble the Integral Oil Cooler .............. 96
How to Assemble the Integral Oil Cooler ................... 98
How to Remove the Air Module ................................ 99
How to Install the Air Module .................................. 101
Transmission Overhaul
Procedures-Bench Service
How to Disassemble the Gear Shift Lever ................102
How to Assemble the Gear Shift Lever ....................104
How to Remove the Shift Bar Housing ....................106
How to Install the Shift Bar Housing ........................107
How to Disassemble the Shift Bar Housing .............108
How to Disassemble the Range Cylinder .................111
How Assemble the Range Cylinder ..........................112
How to Assemble the Shift Bar Housing ..................114
How to Remove the Input Shaft Assembly
(without main case disassembly) .....................118
How to Install the Input Shaft Assembly
(without main case disassembly) .....................120
How to Remove the Auxiliary Section ......................122
How to Disassemble the Auxiliary Section ...............124
How to Disassemble the Range Yoke ......................127
How to Disassemble the Output Shaft .....................128
How to Disassemble the Synchronizer Assembly ....129
How to Assemble the Synchronizer Assembly .........130
How to Remove the Clutch Housing ........................132
How to Assemble the Output Shaft ..........................133
How to Assemble the Range Yoke ...........................135
How to Disassemble the Auxiliary Countershaft ......136
How to Remove the Auxiliary Countershaft
Bearing Races ..................................................137
How to Install the Auxiliary Countershaft
Bearing Races ..................................................138
How to Assemble the Auxiliary Countershaft ...........139
How to Remove the Auxiliary Drive
Gear Assembly .................................................140
How to Disassemble the Upper and Lower
Reverse Idler Gear Assembly ............................141
How to Remove the Upper and Lower
Countershaft Bearings ......................................144
How to Remove the Mainshaft Assembly ................146
How to Remove the Countershaft Assemblies .........149
How to Disassemble the
Countershaft Assemblies ..................................151
How to Remove the Input Shaft and
Main Drive Gear ................................................153
How to Prepare the Main Case for Reassembly .......155
How to Disassemble the Mainshaft Assembly .........156
How to Assemble the Mainshaft Assembly with
Non-Selective (Non-Adjustable)
Tolerance Washers ...........................................158
How to Install the Mainshaft Assembly ....................161
How to Assemble the Countershaft Assemblies .......163
How to Assemble the Lower Reverse Idler
Gear Assembly .................................................165
How to Install Countershaft Assemblies ..................167
Table of Contents
How to Install the Lower Countershaft Bearings ..... 168
How to Install the Input Shaft and Main
Drive Gear ........................................................ 170
How to Install the Input Bearing Cover .................... 172
How to Install the Upper Countershaft Bearings ..... 173
How to Install the Upper Reverse Idler
Gear Assembly ................................................. 175
How to Install the Auxiliary Drive Gear Assembly .... 177
How to Install the Clutch Housing ........................... 178
How to Remove the Oil Pump ................................. 180
How to Install the Oil Pump .................................... 181
How to Install the Oil Seal ....................................... 182
How to Assemble the Auxiliary Section ................... 183
How to Install the Auxiliary Section ......................... 187
Shim Procedure without a Shim Tool for
Tapered Bearings ............................................ 189

This manual is very easy to use, it is designed in PDF format to simply view on your windows pc or mac/tablet/smartphone etc. You can print what you need when you need it and throw away when the work is complete. You can also print this entire manual if you would like to have a hardcopy.

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