This manual covers the NICHIYU FB10P-FB30P and FB-75 Series electric lift trucks, including models with the 'U' suffix. NICHIYU, a reputable Japanese manufacturer, is known for its reliable material handling equipment. These electric lift trucks, available in 48-Volt and 72-Volt configurations, offer lift capacities ranging from 1000 kg to 3000 kg. They are engineered with advanced features such as electric traction motors, electronic power steering (EPS), and integrated onboard chargers, designed for efficiency and robust performance in various industrial applications. The engineering quality and reliability of NICHIYU equipment are hallmarks of their Japanese manufacturing heritage.
This comprehensive workshop service repair manual provides detailed information for professional mechanics, service technicians, and experienced users. It includes step-by-step instructions, detailed illustrations, diagrams, and pictures for all service, repair, and maintenance procedures. Key areas covered include the powertrain, hydraulic systems, braking and steering systems, and extensive electrical systems with detailed wiring and circuit diagrams. The manual also offers guidance on periodic maintenance, lubrication, troubleshooting analysis, and the use of special tools, ensuring that owners can effectively maintain and repair their vehicles, thereby maximizing uptime and operational efficiency.
NICHIYU FB10P-FB30P FB-75 & U SERIES ELECTRIC LIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED: FB-75 SERIES
NICHIYU FB10P, FB14P, FB15P, FB18P, FB20P, FB25P, FB28P 48-VOLT ELECTRIC LIFT TRUCK
NICHIYU FB10P-U, FB14P-U, FB15P-U, FB18P-U, FB20P-U, FB25P-U-SERIES 48-VOLT ELECTRIC LIFT TRUCK
NICHIYU FB30P 72-VOLT ELECTRIC LIFT TRUCK
EPS MOTOR COVERED:
48-VOLT, 350W, 70000-15580 TYPE
48-VOLT, 550W, 70000-15590 TYPE
72-VOLT, 550W, 32911-03290 TYPE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
FRONT AXLE (DRIVE) SYSTEM
WHEEL HUB AND HUB BOLT
REAR AXLE (STEERING) SYSTEM
BUSHING-CENTER ARM-TIE ROD
KING PIN-KNUCKLE SYSTEM
TYRE-RIM AND RIM BOLT
STEERING SYSTEM
STEERING LINKAGE
STEERING WHEEL SYSTEM
STEERING JOINT & KNOB
BRAKE SYSTEMS
PARKING BRAKE SYSTEM
FOOT BRAKE-WHEEL BRAKE
BRAKE AIR BLEEDING
HYDRAULIC SYSTEM
HYDRAULIC PUMP SYSTEM
HYDRAULIC OIL TANK & PIPING
HYDRAULIC CONTROL VALVE
HYDRAULIC RELIEF PRESSURE
HYDRAULIC LIFT CYLINDER
HYDRAULIC TILT CYLINDER
TILT ANGLE BY MASTS
HYDRAULIC MAST SYSTEM
LIFT BRACKET AND ROLLER SHAFT
BACK SHOE-LIFT CHAIN
CHAIN BOLT-CHAIN WHEEL
HOSE PULLEY-ROLLER-FORK
TRACTION MOTOR SYSTEM
HYDRAULIC MOTOR SYSTEM
EPS MOTOR SYSTEM
ELECTRIC PARTS
CONTROL UNIT SYSTEM
IGBT MODULE-FET MODULE
CAPACITOR-EPS CONTROLLER
DISPLAY PANEL AND DIRECTIONAL SWITCH
ACCELERATOR SYSTEM
MAIN CONTACTOR AND FUSE
BUILT-IN CHARGER
MAGNETIC CONTACTOR
BATTERY SYSTEM
MPU/EPS/DSP BOARD
LASER POINTER SYSTEM
SERVICE DATA PROCEDURE
TROUBLESHOOTING ANALYSIS
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL WIRING DIAGRAMS
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR BIKE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
NICHIYU FB10P-FB30P FB-75 & U SERIES ELECTRIC LIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED: FB-75 SERIES
NICHIYU FB10P, FB14P, FB15P, FB18P, FB20P, FB25P, FB28P 48-VOLT ELECTRIC LIFT TRUCK
NICHIYU FB10P-U, FB14P-U, FB15P-U, FB18P-U, FB20P-U, FB25P-U-SERIES 48-VOLT ELECTRIC LIFT TRUCK
NICHIYU FB30P 72-VOLT ELECTRIC LIFT TRUCK
EPS MOTOR COVERED:
48-VOLT, 350W, 70000-15580 TYPE
48-VOLT, 550W, 70000-15590 TYPE
72-VOLT, 550W, 32911-03290 TYPE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
FRONT AXLE (DRIVE) SYSTEM
WHEEL HUB AND HUB BOLT
REAR AXLE (STEERING) SYSTEM
BUSHING-CENTER ARM-TIE ROD
KING PIN-KNUCKLE SYSTEM
TYRE-RIM AND RIM BOLT
STEERING SYSTEM
STEERING LINKAGE
STEERING WHEEL SYSTEM
STEERING JOINT & KNOB
BRAKE SYSTEMS
PARKING BRAKE SYSTEM
FOOT BRAKE-WHEEL BRAKE
BRAKE AIR BLEEDING
HYDRAULIC SYSTEM
HYDRAULIC PUMP SYSTEM
HYDRAULIC OIL TANK & PIPING
HYDRAULIC CONTROL VALVE
HYDRAULIC RELIEF PRESSURE
HYDRAULIC LIFT CYLINDER
HYDRAULIC TILT CYLINDER
TILT ANGLE BY MASTS
HYDRAULIC MAST SYSTEM
LIFT BRACKET AND ROLLER SHAFT
BACK SHOE-LIFT CHAIN
CHAIN BOLT-CHAIN WHEEL
HOSE PULLEY-ROLLER-FORK
TRACTION MOTOR SYSTEM
HYDRAULIC MOTOR SYSTEM
EPS MOTOR SYSTEM
ELECTRIC PARTS
CONTROL UNIT SYSTEM
IGBT MODULE-FET MODULE
CAPACITOR-EPS CONTROLLER
DISPLAY PANEL AND DIRECTIONAL SWITCH
ACCELERATOR SYSTEM
MAIN CONTACTOR AND FUSE
BUILT-IN CHARGER
MAGNETIC CONTACTOR
BATTERY SYSTEM
MPU/EPS/DSP BOARD
LASER POINTER SYSTEM
SERVICE DATA PROCEDURE
TROUBLESHOOTING ANALYSIS
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL WIRING DIAGRAMS
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR BIKE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
NOTE: I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.