VOLVO PENTA MD11C/D MD17C/D Marine Engine Workshop Manual (pdf format)





NEARLY 50 PAGES OF QUALITY ENGINE MANUAL!!

Table of Contents:

Safety precautions.............................................................................................................2
General Information ..........................................................................................................5
Repair instructions ............................................................................................................6
Component guide ..............................................................................................................8
DISMANTLING
Cylinder head .....................................................................................................................10
Cylinder liner ......................................................................................................................11
Pistons, con-rods ..............................................................................................................11
Timing gear ........................................................................................................................12
Flywheel .............................................................................................................................13
Crankshaft .........................................................................................................................14
Camshaft ...........................................................................................................................14
OVERHAULING
Dismantling cylinder head .................................................................................................15
Cleaning, inspection ..........................................................................................................15
Valve guides ......................................................................................................................15
Valve seats ........................................................................................................................16
Valves ...............................................................................................................................16
Valve springs .....................................................................................................................16
Rocker mechanism ...........................................................................................................16
Valve tappets ....................................................................................................................16
Injector sleeve ...................................................................................................................17
Injector ...............................................................................................................................17
Assembling cylinder head .................................................................................................18
Cleaning, checking crankcase ..........................................................................................18
Replacing main bearings ...................................................................................................18
Centrifugal governor ..........................................................................................................19
Pistons, liners ....................................................................................................................19
Connecting rods................................................................................................................. 20
Crankshaft .........................................................................................................................20
Camshaft ...........................................................................................................................20
Oil pump ............................................................................................................................20
Feed pump .........................................................................................................................21
Thermostat ........................................................................................................................21
Sea water pump.................................................................................................................21
Hand start ..........................................................................................................................23
ASSEMBLING
Crankshaft .........................................................................................................................24
Flywheel .............................................................................................................................25
Timing gear ........................................................................................................................25
Cylinders, cylinder liners ...................................................................................................27
Pistons and liners .............................................................................................................. 28
Cylinder head .....................................................................................................................29
Adjusting valve clearance .................................................................................................30
Injection pump ...................................................................................................................31
Checking control rod travel ...............................................................................................32
Venting the fuel system ....................................................................................................33
Checking injections angle .................................................................................................34
Adjusting engine speed .....................................................................................................34
Electrical system .............................................................................................................35
Wiring diagram ................................................................................................................35
Fault finding chart ...........................................................................................................36
Special tools ....................................................................................................................37
Technical data ..................................................................................................................39
Cooling system, diagrammatic sketch .............................................................................43