Original Illustrated Factory Workshop Service Manual for Toyota Electric Forklift Truck 5FBC Series.

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
5FBC13
5FBC15
5FBC18
5FBC20
5FBC25
5FBC28
5FBC30

Format: PDF, 485 Pages
Language: English

Contents:
GENERAL
EXTERIOR VIEWS
VEHICLE MODEL
FRAME NUMBER
HOW TO READ THIS MANUAL
EXPLANATION METHOD
TERMINOLOGY
ABBREVIATIONS
LIST OF ABBREVIATIONS AND SYMBOLS
OPERATIONAL TIPS
CIRCUIT TESTER
STANDARD BOLT & NUT TIGHTENING TORQUE
BOLT STRENGTH TYPE IDENTIFICATION METHOD
TIGHTENING TORQUE TABLE
PRECOAT BOLTS
HIGH PRESSURE HOSE FITTING
TIGHTENING TORQUE
WIRE ROPE SUSPENSION ANGLE LIST
SAFE LOAD FOR EACH WlRE ROPE
SUSPENSION ANGLE
COMPONENTS WEIGHT
RECOMMENDED LUBRICANTS AND CAPACITIES
LUBRICATION CHART
PERIODIC MAINTENANCE
PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS
BATTERY
SERVICE STANDARDS
DISPLAY INDICATION
OVERDISCHARGE ALARM FUNCTION
BATTERY COMPARTMENT & MINIMUM
WEIGHT REQUIRED
TROUBLESHOOTING
BATTERY ASSY
INSPECTION .
CONTROL CIRCUIT
MCS I11 CONTROLLER .
GENERAL
SPECIFICATIONS
COMPONENTS
CONTROL PANEL ASSY
OCL VALUE (OVER CURRENT LIMIT VALUE) .
ACCELERATOR POTENTIOMETER
ADJUSTMENT .
BRAKE SWITCH & STOP LAMP SWITCH ADJUSTMENT
PARKING BRAKE SWITCH ADJUSTMENT
MATERIAL HANDLING SWITCH ADJUSTMENT .
MATERIAL HANDLING CHOPPER SWITCH (OPT) ADJUSTMENT
DIRECTION SWITCH
DISASSEMBLY ASSEMBLY .
INSPECTION .
POWER STEERING CONTROLLER COMPONENTS
(STD)
.
INSTALLATION (WIEHPS)
MULTIDISPLAY FUNCTIONS
DIAGNOSIS
GENERAL
ANALYZER
GENERAL
USING THE ANALYZER MODE
METHOD FOR SELECTING EACH ITEM
FUNCTIONAL EXPLANATION OF EACH TEST ITEM
MASK FUNCTIONS
PASSWORD INPUT METHOD
ELECTRICAL SYSTEM TROUBLESHOOTING
GENERAL
TROUBLESHOOTING EXPLANATION
DRIVE SYSTEMmMATERIAL HANDLING
SYSTEM TROUBLES
WHEN DIAGNOSTIC ERROR CODE IS DISPLAYED
WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (DRIVE SYSTEM)
WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (MATERIAL HANDLING SYSTEM)
TROUBLESHOOTING-OTHERS
TROUBLESHOOTING RELATED TO MULTI-DISPLAY AND MCS COMMUNICATION SYSTEM
STEERING SYSTEM TROUBLES
DIAGNOSIS ERRORS
WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (STD)
WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (WIEHPS)
DRIVE UNIT
GENERAL
SPECIFICATIONS
COMPONENT
DRIVE UNIT ASSY
REMOVAL-INSTALLATION
.
FRONT AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
FRONT AXLE SHAFT-HUB

DISASSEMBLY . ASSEMBLY
FRONT AXLE ASSY
.
REAR AXLE
REAR AXLE ASSY
GENERAL
SPECIFICATIONS
COMPONENTS


REAR AXLE CYLINDER
GENERAL
SPECIFICATIONS
COMPONENTS

DISASSEMBLY .INSPECT10 NmASSEMBLY
REAR WHEEL ALIGNMENT
TOE IN
STEERING ANGLE
STEERING
GENERAL
COMPONENTS
SPECIFICATIONS
HYDROSTATIC STEERING VALVE ASSY

DISASSEMBLY-INSPECTION-REASSEMBLY
MAST JACKET ASSY

.
BRAKE
FRONT BRAKE
GENERAL
COMPONENTS
SPECIFICATIONS
DISASSEMBLY .
BLEEDING AIR FROM BRAKE SYSTEM
TEST (Function Test of Automatic Adjuster)
MASTER CY LINDER
GENERAL
REMOVAL-INSTALLATION
DISASSEMBLY -ASSEMBLY
PARKING BRAKE
REMOVAL-INSTALLATION
DISASSEMBLY . ASSEMBLY
ADJUSTMENT
BRAKE PEDAL
COMPONENTS
ADJUSTMENT
BODY & FRAME
BODY FRAME
COMPONENTS .
BATTERY HOOD
REMOVAL-INSTALLATION
BALANCE WEIGHT

COMBINATION METER

MATERIAL HANDLING SYSTEM
NATURAL DROP TEST
NATURAL FORWARD TILT TEST
OIL LEAK TEST .
MAST
V MAST ASSY
COMPONENTS
REMOVAL . INSTALLATION
DISASSEMBLY . INSPECTION . REASSEMBLY
LIFT BRACKET
REMOVAL . INSTALLATION
DISASSEMBLY . INSPECTION . REASSEMBLY
CHAIN
REMOVAL . INSTALLATION
CHAIN INSPECTION
CHAIN ADJUSTMENT
FORK
REMOVAL
INSTALLATION
INSPECTION
MAST ADJUSTMENT
V MAST
FV MAST
FSV MAST
LlFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING) .
CYLINDER
LIFT CYLINDER ASSY
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL . INSTALLATION
DISASSEMBLY INSPECTION REASSEMBLY
TILT CYLINDER
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL INSTALLATION
DISASSEMBLY INSPECTION REASSEMBLY
OIL PUMP
OIL PUMP ASSY
COMPONENTS
GENERAL
SPECIFICATIONS
REMOVAL and INSTALLATION
DISASSEMBLY and INSPECTION and REASSEMBLY
TEST PROCEDURE
POWER STEERING PUMP ASSY
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL and INSTALLATION
OIL CONTROL VALVE
GENERAL
SPECIFICATIONS
HYDRAULIC CIRCUIT
COMPONENTS
OIL CONTROL VALVE ASSY
REMOVAL-INSTALLATION
DISASSEMBLY .INSPECT10 NmREASSEMBLY
RELIEF PRESSURE ADJUSTMENT
OIL CONTROL VALVE LINK
COMPONENTS .
APPENDIX
SST LlST
SERVICE STANDARDS LlST
CONNECTOR DRAWING (FOR OTHER THAN U.S.A)
CONNECTOR DRAWING (FOR U.S.A)
CPU BOARD & DCISD BOARD
CONNECTOR DRAWING
CONNECTING DIAGRAM (FOR OTHER THAN U.S.A)
CONNECTING DIAGRAM (FOR U.S.A)
WIRING DIAGRAM (FOR OTHER THAN U.S.A)
WIRING DIAGRAM (FOR U.S.A) .