This comprehensive Service Repair Manual provides in-depth information for maintaining, assembling, disassembling, and servicing Toyota 7FBCU15, 7FBCU18, 7FBCU20, 7FBCU25, 7FBCHU25, 7FBCU30, 7FBCU32, 7FBCU35, 7FBCU45, and 7FBCU55 series electric forklift trucks. It covers a wide range of topics, including:
* **General Information:** This section covers fundamental aspects of the forklift, providing an overview of its design, operation, and safety procedures.
* **Battery:** Detailed instructions for maintaining, testing, and replacing the battery, including troubleshooting common issues.
* **Controller:** Explanations of the forklift's controller system, including diagnostics, programming, and repair procedures.
* **Multi-Display Functions:** Guidance on understanding and using the multi-display system for monitoring forklift performance and accessing diagnostic information.
* **Troubleshooting:** Comprehensive troubleshooting guides covering a variety of potential problems, from electrical malfunctions to mechanical issues.
* **Motor:** Detailed explanations of the motor's design, operation, and maintenance procedures, including troubleshooting and repair.
* **Drive Unit:** Instructions on inspecting, adjusting, and repairing the drive unit, including components like the transmission and axle.
* **Front Axle:** Detailed information on the front axle, including maintenance, repair, and troubleshooting.
* **Rear Axle:** Thorough coverage of the rear axle, encompassing inspection, maintenance, and repair procedures.
* **Steering:** Explanations of the steering system, including adjustments, repairs, and troubleshooting techniques.
* **Brake:** Comprehensive coverage of the brake system, including inspection, maintenance, and repair procedures.
* **Body:** Information on the forklift's body structure, including maintenance, repair, and troubleshooting.
* **Material Handling System:** Detailed instructions on the forklift's lifting system, including mast, cylinders, hydraulics, and attachments.
* **Mast:** Guidance on inspecting, adjusting, and repairing the mast, including troubleshooting common issues.
* **Cylinder:** Explanations of the hydraulic cylinders, including maintenance, repair, and troubleshooting procedures.
* **Oil Pump:** Detailed information on the oil pump, including inspection, maintenance, and repair procedures.
* **Oil Control Valve:** Instructions on inspecting, adjusting, and repairing the oil control valve, including troubleshooting common issues.
* **SAS Functions:** Explanations of the SAS system, including operation, maintenance, and troubleshooting procedures.
* **Appendix:** Additional information and resources, including parts diagrams, specifications, and wiring schematics.
This manual is a valuable resource for technicians, mechanics, and operators looking to understand and maintain these Toyota electric forklift trucks. The detailed information and numerous illustrations make it a comprehensive guide for tackling a wide range of repair and maintenance tasks.