Illustrated Factory Service Training (Workshop) Manual for Linde Racking Truck A Type 5222.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Format: PDF, 685 Pages
Language: English
Contents:

00. Product information
General product information
Speed optimisation
General
Function
Fan management
General
02. Diagnostics
Software
WinflashV1.1X- General
Description
Winflash V1.1X-Working with Winflash software
Procedure
Error lists
General
Truck control unit (FZS) error list and information
Drive/pump controller (FPS) error list
Load handling controls error list (LHC 2)
Hydraulic setpoint converter (HSK) error list
Display error list
Fleet Manager error list (FLM)
Error List Input/Output Extension Module (IOX)
Electric steering (ELK) error list
Inductive guidance (IZF) error list
Teach-in
General
Service mode
Main lift, telescopic mast
Lift mast,triple mast
Auxiliary lift
Swivelling
Shifting
Fork adjustment
11. Electric motor
Traction motor
General
Test
Repair
Maintenance
Rev sensor
General
Test
Repair
Temperature sensor
General
Test
Repair
22. Mechanical drive axle
Front bevel gears
General
Test
Repair
Maintenance
42. Steering
Electric steering
Function
Emergency steering
Steering unit
General
Test
Repair
Maintenance
Setpoint potentiometer
General
Test
Repair
Maintenance
Actual value potentiometer
General
Test
Repair
Maintenance
Reference switch
General
Test
Repair
43. Mechanical guidance
Guide elements
General
Test
Repair
Maintenance
Aisle detection
General
Test
44. Inductive guidance
Inductive guidance
General
Test
Repair
Maintenance
Central unit
General
Test
Repair
Peripherals
Antennas
General
Test
Repair
Guide wire
General
Frequency generator
General
Aisle detection
General
46. Wheels and tyres
Wheels
Drive wheel
General
Repair
Maintenance
Load wheel
General
Repair
Maintenance
49. Brake system
Brake system
General
Testing the brake retardation
Electric service brake
General
Hydraulic service brake
General
Test
Repair
Maintenance
Pressure sensor
General
Test
Repair
Accumulator
General
Test
Repair
Valve block
General
Repair
Parking brake
General
Test
Repair
Maintenance
50. General operating devices
Drive and brake actuation
Accelerator pedal
General
Test
Repair
Brake pedal
General
Test
Repair
Dual pedal
General
Function
Test
Repair
Maintenance
Joystick
General
Test
Repair
Maintenance
56. Display elements
Display screen
General
Test
Repair
Maintenance
60. Electrics / Electronics (general)
Electrical system
DC/DC converter
General
Test
Sensor system
Main lift height measurement
General
Repair
Maintenance
64. Electronic controls
Drive/pump controller (FPS) A10
General
Test
Battery management
Repair
Maintenance
Converter
General
Test
Repair
Maintenance
Other electronic controls
Truck control unit (FZS)8U60
General
Repair
Load handling controls (LHC) 8U61
General
Repair
Input/output controller (IOX) 8U65
General
Repair
Hydraulic setpoint converter (HSK)2A20
General
Test
Repair
Maintenance
CAN bus
General
Test
70. Hydraulics, general
Basic hydraulics
Oil tank
General
Test
Repair
Maintenance
Breather filter
General
Test
Maintenance
71. Working hydraulics
Pump units
General
Test
Repair
Maintenance
Hydraulic pump
General
Test
Repair
Pump motor
General
Test
Repair
Maintenance
Temperature sensor
General
Test
Repair
Rev sensor
General
Test
Repair
76. Valves
Pressure relief valve
General
Test
Repair
Proportional valves
Main lift lowering proportional valve
General
Repair
Shift proportional valve
General
Test
Repair
Swivel proportional valve
General
Test
Repair
Auxiliary lift lowering proportional valve
General
Test
Repair
Valve block
Chassis valve block
General
Test
Repair
Maintenance
81. Lift mast
Mast
Load chain
General
Test
Telescopic mast
General
Test
Repair
Maintenance
Triple mast
General
Test
Repair
Maintenance
86. Attachments
Turret head
General
Shifting
General
Test
Repair
Maintenance
Shift potentiometer
General
Test
Repair
Shift position switch
General
Test
Repair
Swivelling
General
Test
Repair
Maintenance
Swivel potentiometer
General
Test
Repair
Swivel position switch
General
Test
Repair
Pulling cylinder
General
Test
Repair
Maintenance
Auxiliary lift mast
General
Test
Repair
Maintenance
Auxiliary lift cylinder
General
Test
Repair
Maintenance
Auxiliary lift height measurement
General
Test
Repair
Auxiliary lift reference switch
General
Test
Repair
Valve block
General
Test
Repair
Maintenance
Hydraulic motor
General
Checking
Repair
Maintenance
Overreach function
Overreach
Telescopic fork
General
Checking
Repair
90. Special equipment / Accessories
Optional equipment
PIN code access control
General
PIN code generation and management
Special PIN code
Height preselection
General
Function
Teach-in of shelf heights (levels)
Load detection
General
Load sensor /weight sensor
General
Intelligent load capacity diagram
General
Fork cycle
General
91. Special equipment, very narrow aisle
End of aisle slow down and stop
ZAG braking distance
Determining the braking distance
ZAG inductive
General
Activating the ZAG inductive option
Inductive proximity switches
Determining the length of the steel plates
Assembly of the steel plates
Zone partitioning
Suppression of interfering metal parts
Diagnostics
ZAG magnetic
General
Activating the ZAG magnetic option
Magnet operated switches
Switching magnets
Maximum braking distance
Switching magnet installation positions
Zone partitioning
Diagnostics
ZAGreflexli
General
Activating the ZAG reflexli option
Maximum braking distance
Reflector types
Arrangement of reflective light barriers
Fitting the reflectors
Mounting height of the reflectors on the rack
Zone partitioning
Important rules
Diagnostics
92. Other accessories
Devices
Dynometer
Dynometer
Web belt
Belt
Torque table
Tightening torque in accordance with works standard 14029
Measurements drawing
Measurements drawing