This comprehensive manual provides detailed instructions for operating and maintaining the Linde Order Picker Type 149, specifically models N20V and N20VI. The manual is a valuable resource for operators and technicians alike, offering a wealth of information to ensure safe and efficient operation of the equipment. It begins with a clear description of the order picker, including its plates, labels, technical data, and technical description. A general overview is provided, outlining the controls, indicators, and operation of the running-time meter and battery discharge meter. The startup procedure is outlined step by step, followed by a comprehensive section on daily checks and pre-startup routines.
The manual places a strong emphasis on safety, defining terms related to safety and providing detailed instructions for the use of lubricants. General periodic verifications for pallet trucks are explained, along with advice for initial use. The manual thoroughly covers pre-operational checks, including checks on the forward/back and lift/lower controls, electrical steering, braking system, emergency stop button, horn operation, and battery charge. It further details the procedures for removing and replacing the driving platform handling tray, opening and closing the battery cover, locking the battery, connecting and disconnecting the battery connector, recharging the battery with an external charger, and checking the condition of the battery cables, terminals, and connector. The manual also provides instructions for checking the electrolyte level and supplementing with water, checking the electrolyte specific gravity, removing and replacing the battery, and ensuring the battery is safely locked.
The use section outlines the requirements for operation, the startup procedure, use of the emergency stop button, identification of travel directions, forward and reverse travel, direction of travel reversal, steering, steering direction in forward travel, operation with the driver off the truck, operating the truck on ramps, ascending and descending slopes, starting on a slope, electro-hydraulic braking, braking by reversing the direction of motion, LBC (Linde Brake Control) automatic braking, horn control, speed limit with fork raised, lifting and lowering the driving platform, gradually lowering and stopping the driving platform, positioning the platform, reading the load diagram, picking up a load from the ground, transporting a load, putting the load down on the floor, order preparation, truck automatic standby, procedures before leaving the truck, slinging the truck, lifting the pallet truck, and towing.
The manual also includes a detailed section on maintenance. This section emphasizes general remarks, working with the driving platform in the raised position, the standard lifting mast of the man-lift, blocking the driving platform in the high position, checks and maintenance work after the first 50 hours of service, scheduled maintenance and inspection, maintenance as required, cleaning the truck, cleaning and lubricating chains, lubricating the mast, opening the motors compartment cover, removing the sensitive platform mat, handling the sensitive matting of the operating platform, cleaning the steering ring and pinions, checking the tightness of the wheels, checking the state of the wheels, fixing and adjusting the stabilizer wheel, checking the fuses, adjusting the battery cover lock, checking the level of electrolyte and water supplement, checking the electrolyte specific gravity, checking the condition of the battery connector, terminals, and cables, cleaning the battery and its compartment, as well as battery in sealed case.
The manual further details maintenance procedures to be performed every 500 hours, including greasing the turntable bearing of the motor unit, cleaning the steering ring and pinions, checking the reduction gear oil level, checking the hydraulic oil level, checking the tightness of the hydraulic circuit, checking the condition and fixing of electrical cables and connections, checking the condition and fasteners of the driving platform and the chain, adjusting the length of mast chains, checking the various hinges, cleaning and checking wear of contacts, checking and changing traction motor brushes if necessary, checking and changing steering motor brushes if necessary, and adjusting the electromagnetic brake.
The manual also outlines maintenance procedures to be performed every 1000 hours, including checking the high lift pump motor brushes and replacing them if necessary, cleaning the hydraulic filter (screen) and the tank breather, replacing the filter cartridge for the L.S.L. distributor block, and checking the mechanical fixing of the components. Finally, the manual provides detailed instructions for maintenance procedures to be performed every 2000 hours, including replacing the hydraulic oil, filling the hydraulic oil, replacing the reduction gear oil, filling the reduction gear oil, and a list of recommended lubricants. The manual concludes with hydraulic system diagrams, electrical diagrams, and an index, providing a comprehensive and easy-to-use resource for operators and technicians.
The Linde Order Picker Type 149, specifically the N20V and N20VI models, is a versatile and highly efficient material handling solution designed for order picking operations in a variety of warehouse environments. This compact and maneuverable vehicle excels in narrow aisles and tight spaces, facilitating swift and precise picking of goods from shelves and pallets. The N20V and N20VI models feature an innovative electric drive system, offering quiet operation and zero emissions, making them ideal for sensitive environments where noise and pollution are critical concerns. The robust construction and high-quality components ensure reliable performance and extended service life, while the ergonomic design prioritizes operator comfort and safety.
The Linde Type 149 Order Picker is renowned for its ease of operation and intuitive controls, allowing operators of all skill levels to quickly adapt to its functionalities. The vehicle is equipped with multiple safety features, including a robust emergency stop system and an automatic braking function, ensuring a safe and secure working environment. Operators can enjoy a clear view of their surroundings thanks to the wide-angle visibility provided by the strategically placed windows. The N20V and N20VI models are also highly customizable, allowing operators to adjust the vehicle's settings to suit their individual needs and optimize productivity. This adaptability ensures that the Linde Order Picker Type 149 can seamlessly integrate into any existing warehouse infrastructure and workflow, effectively enhancing order picking efficiency and contributing to increased overall warehouse productivity.