Illustrated Factory Service Training (Workshop) Manual for Linde Order Picker Truck Type 015.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
V10-02
Format: PDF, 216 Pages
Language: English
Contents:

Foreword
Updating of workshop manuals
Exchanging faulty sheets
Insertion of supplementary sheets
Remarks, imprint
Sections
1. Vehicle data
Definition of vehicle model names
Signs on the vehicle
Travel speed
Outside the aisle
Inside the aisle
2. Travel motor
General
Temperature monitor
Technical data
Terminals
Removing the travel motor
Installation
Maintenance
General
Cleaning
Visual inspection, replacing damaged parts
Checking the brush mechanism
Commutator
Bearings
3. Drive wheel
General
Removing the drive wheel
Installing the drive wheel
4. Gear
Remove
Installing the gear
Changing oil
Oil change method
Checking the oil level
Lubricating the bogie bearing
5. Brake
Electromagnetic spring brake
General
Function
Removal
Checking the rotor
Adjusting the brake clearance
General
Adjustment process
Adjusting the braking force
Maintenance
Measuring the brake deceleration
General
Preparations for measurement
Evaluating the measurement
6. Idling wheels
General
Removal
7. Hydraulic
Montagevorschrift
Hydraulic circuit plan
Block diagram for NO/HO
Block diagram for NM/HM
Pump unit
General
Components:
Electrically releasable non-return valve
Replacing the carbon brushes (NO, NM)
Replacing the carbon brushes (HO, HM)
Removal
Removing the pump motor (NO, NM)
Removing the pump motor (HO, HM)
Adjustment Pressure release valve
Changing the hydraulic oil
Bleeding the lift cylinders and the hydraulic system
Procedure
Distributor block
Bubble reservoir
Hydraulic hoses
8. Cylinders
Cylinder support
Main lift cylinder on NO/NM
Removal
Dismantling
Main lift cylinder on HO/HM
Removal
Dismantling
Additional lift cylinder on NM/HM
Removal
Dismantling
9. Line break protection
General
10. Hydraulic pump
General
Removing
Dismantling
11. Aisle recognition
General
12. Steering
Block diagram of the steering system
Pin assignment
Setpoint potentiometer, steering wheel
Replacing
Setpoint potentiometer, steering knob
Replacing
Actual value potentiometer
Replacing
Quick start
Travel on curves function
Steering lock
13. Vehicle control system (FZS)
General
Location
Identification
Technical data
Guide to versions
Pin assignment
Input/output assignment
13 Vehicle control system
Error diagnosis
Flashing code, FZS2
Table of functions, FZS2
Application
Pedestrian operating mode
Switch-over, 2nd operating console
Power outputs
Travel enable
14. Operating console
Position of the operating elements
Removal
Installing
Wheel position display
Adjustment
Teaching in the FZS2
2nd operating console
Pedestrian operating mode
15 End-of-aisle safety system (EASS)
End-of-aisle safety system (EASS)
General
EASS Universal
Error codes
EASS Inductive
Function
Guide to the system
Monitoring
Mounting the proximity switches
Testing the proximity switches
Displays and pin assignment
EASS Magnetic (bistable)
Function
Guide to the system
Monitoring
Magnetic switch
Description
Bistable action
Switching magnet
Description
Handling instructions
Displays and pin assignment
16. Speed sensor
General
Terminals block connector X2
Signal sequence
Testing the speed sensor
17. ABÜ - Braking monitor
Block diagram
Pin assignment
General
Functions
Travel on curves
Signal adaptation
Flashing error codes
18. Travel control
Block diagram for Travel
General
Main current section - terminals
Pin assignment
Description of functions
Braking modes
Table of operating modes
Hour meter
Service hour meter
Battery discharge indicator
Monitoring function
Error display
Test procedure
19. Direction sender
General
Replacing
20. BDI/HM
General
Pin assignment
Function
Error display
Battery discharge indicator
Hour meter
21. Travel control software
General
Making a connection
Setting parameters
Test
Diagnosis
File menu
Summary of the most important parameters
Battery discharge curves
List of parameters
Description of parameters
Errors displayed with flashing code
List of error codes
Tester Table
General
Making a connection
Errors
Current errors
Stored errors
Teaching in
General
Procedure
Setpoint potentiometer
Actual value potentiometer
Tester
Speed measurement
Amplifier data
Digital inputs and outputs
Travel on curves active
Deadman
Steering wheel/ -knob
Steering OK
Steering motor contactor
Safety relay
Potentiometer voltages
Supply voltage of actual and setpoint values
Setpoint voltage at the steering wheel
Actual value voltages at the drive wheel
Table of errors
23. Hand-held programming unit
General
Operating elements
Switching on
Switching off
Language selection
Setting parameters
PROGRAM menu
Function
Special program menu
Resetting to initial settings
Loading settings from the control system
into the programming unit
Loading settings from the programming unit
into the control system
Deleting the diagnosis data
Adjusting the display contrast
Language selection
Displaying information about the programming unit
Displaying information about the control
Test menu
Displaying current errors
Error history
99. Maintenance
General
Safety instructions
Handling fuels and lubricants
Brake
Functional check of the deadman brake
Functional check of the neutral brake
Functional check of the reversing brake
Maximum wear on the brake lining
Brake clearance
Battery
Checking the electrolyte level
Checking the electrolyte density
Cleaning the battery
Battery lock
Battery charger
Operating elements
Ease of movement
Function test
Steering
Ease of movement
Reversed steering
Steering angle
Switching-off in the event of error
Toothed gear ring
Lifting chains
General
Checking the lifting chains for damage
Checking the chain elongation
Main lift
Checking the chain elongation
Additional lift
Replacing the lifting chains
Repairing the lifting chains
Lubricating the lifting chains
Cleaning the chains
Hydraulic tank
Volume
Seals
Wheels
Wear
Wheel bearings
Castor wheels
Motor
Carbon brushes
Checking the brush springs
Other maintenance work
Gear
Changing the gear oil
Noises
Leaks
Mast
Mast rollers
Guide rollers
Windscreen
Lifting cylinder
Guides, surfaces
Forks
Chain adjustment
Pump assembly
Carbon brushes
Oil level
Noises
Soiling
Lubrication
Lubricants
Disposal
Lubrication plan.