Original Illustrated Factory Operating Instructions (User Manual) for Linde LPG klift Truck H-Series Type 394.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H40T
H45T
H50T

Format: PDF, 317 Pages
Language: English

Contents:

1. Introduction
Your forklift truck
Permissible use
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Truck operation when using a shovel
Receiving the industrial truck
Legal requirements for marketing
2. Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Safety informationon the LPG system
Safety guidelines for LPG (extract)
Safety measures when working on ignition systems
Instructions for fitting attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3. Overview
Identificationplates
General view
Operating devices
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Running-in instructions
Pre-shift-checks
Standard equipment
Entering and exiting the truck
Adjusting the standard drivers seat and comfort drivers seat
Adjustingtheheight-adjustablecomfortdriversseat
Adjusting the luxury driversseat
Adjustingthearmrest
Adjustingthesteeringcolumn
Settingtheclock
Opening the gas shut-off valve
Seatbelt
Drive engine (dual pedaloperation)
Closinggasshut-offvalve
Driving (dual-pedal operation)
Drive engine (single pedal operation)
Closinggasshut-offvalve
Driving (single-pedal operation)
Steeringsystem
Brakesystem
Signal horn
Joystick with centrallever operation
Joystickwithsingleleveroperation
Special equipment
Depressurisation
Driverscab
Lighting
Windscreenwiper
Window heater
Heating system, air conditioning
Linde Forklift DataManagement (LFM)
Adjustingthedriversseatwithrotatingdevice
Liftmastpositioning
Working under load
Beforetakingupaload
Adjustingtheforkspread
Takingupload
Travellingwithload
Settingdownloads
Tow coupling
Before leaving the lift truck unattended
Beforeleavingthetruck
Loading / Transporting
Securing the hose pulley againstrollingup
Removingtheliftmast
Driving without the lift mast
Loading
Transportation by lorry or low loading trucks
5. Maintenance
General points
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Service plan as required
1000hserviceplan
3000hserviceplan
6000hserviceplan
12,000hserviceplan
Engine
Checking the engine oillevel
Changing the engine oil
Changing the engine oil filter
Gas system: Checkingthelevel
Changing the LPG cylinder
FillingtheLPGtank(specialequipment)
Change the LP gas filter
CheckthesettingoftheLPGmixer
Cleaning the evaporator / pressure regulator
LPG system: visualinspection, odour inspection
CheckingtheLPGsystemfordamageandleaks
Change the high-pressure gas hoses
Check the CO content in the exhaust gas
Checkingthecoolantlevel
Changing the coolant
Checking coolantconcentration
Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks
Check the engine mounting for condition and security
Check condition of the ribbed V-belt
Replacing ribbed V-belt
Changing the air filter cartridge, checking the vacuum-operated switch
Changing the air filter safety cartridge
Check the dust discharge valve
Cleaning the prefilter (special equipment)
Cleaning the oil bath air filter (special equipment)
Change the oil in the oil bathair cleaner (Optional)
Checking the intake and exhaust pipes for leaks
Changing the spark plugs
Gearbox
Axle clamps and wheel motors: checking the mountings
Checking and adjusting the side stop son the drive axle
Checking the drive axle bearingsforwear
Checking the hydraulic pumps mounting on the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Maintaining the heating system and air conditioning (special equipment)
Checking the condition and correct function of the seat belt
Checking fastening of chassis, tilt cylinder and steering axle
Checking and oiling other bearing points and joints
Topping up the washer system water tank (special equipment)
Chassis frame
Wheel change
Tighten the wheel nuts
Checkthetyresfordamageandforeignobjects
Checking the tyre pressure
Checkingtheconditionoftheantistaticbelt
Cleaning and greasing the steering axle
Checking the mountings of the steering cylinder and steering pivot pin
Controls
Checking the parking brake for correct operation
Checking the pedals
Checking the bellow sat the actuating lever
Electrics
Check the condition and secure positioning of electric cables, cable connectors and connections
Battery: checkthecondition, acidlevelandaciddensity
Hydraulics
Change hydraulic oil
Hydraulic system: Check the oillevel
Hydraulic system: changing the filter
Check the bleeder valve on the hydraulic oil tank for correct operation
Check the hydraulic system forleaks
Check tilt cylinder bearings for wear
Check the tension of double hoses
Load lift system
Workingontheliftmastandatthefrontofthetruck
Cleaningandsprayingtheliftmastchain
Lift mast, lift mast chains, lift cylinder and end stops: Check mounting, condition and
function
Adjustingtheliftmastchain
Checktheforksandforkquick-releases
Clean sideshift (specialequipment)andgrease,checkfastening
Checking the slide guides on the sideshift (special equipment) for wear
Self-help
Opening the cover to the electricalsystem
Fuses for basic and special equipment
Main fuses in engine compartment
Diagnosticconnector
Malfunctions during operation
Malfunctions, Causes and Remedies (LPG engine)
Malfunctions, causes andremedies(hydraulicsystem)
Jumpstart
Towing
Shutting down
Placingthetruckinstorage
Disposalofoldtrucks
6. Technical data
Type sheet H 40 T, as at 07/2011
Type sheet H 45 T, as at 07/2011
Type sheet H 50 T/500, as at 07/2011
Type sheet H 50 T/600, as at 07/2011
Type sheet H 40 T elevated drivers compartment, as at 07/2011
Type sheet H 45 T elevated drivers compartment, as at 07/2011
Type sheet H 50 T/500 elevated drivers compartment, as at 07/2011
Type sheet H 40 T container,as at 07/2011
Type sheet H 45 T container, as at 07/2011
Type sheet H 50 T/500 container, as at 07/2011
Type sheet H 50 T/600 container, as at 07/2011
Truck configuration
Tyre variants and rim sizes
Load capacity diagramsand lift mast data as at 07/2011
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations
Annex
7. Circuit diagrams
Wiring diagram
Basic equipment for LPG Sheet 01
Basic equipmentforLPGsheet02
Basic equipment for LPG sheet 03
Special equipment sheet 01 working spotlight
Special equipment sheet 02 Windscreen wipers, seat heater, seat with air suspension
Special equipment sheet 03 Heating system, air conditioning, flashing/rotating
beacon, reversing signal, interior lighting/clipboard lighting
Special equipment sheet 04 hazard warning system for reverse travel, truck deactivation,mastpositioning
Special equipment sheet 05 particle filter, radio
Special equipment sheet 06 Higher lighting, 12 V socket, diesel filter water trapwarning
Special equipment sheet 07 Truck data management, LPG volume display
Special equipment sheet 08 LPG volume display for volumetric filling withshut-off
valve, changing particle filter, camera system
Special equipment sheet 09 battery main switch with display unit power supply, rear centrebrake/taillight
Special equipment sheet 10 third auxiliary hydraulics with third joystick
Special equipment sheet 11 Lighting, direction indicator and hazard warning system,brakelight
Special equipment sheet 12 single lever for lifting/lowering, tilting, single auxiliary
hydraulics and double auxiliaryhydraulics
Hydraulic circuit diagram
Traction,workingandsteeringhydraulics
Accumulator .