Original Illustrated Factory Operating Manual for Linde Electric Forklift Truck 335-02 EX ( Explosion Protected) series

Covered models:
E14-02 EX
E16-02 EX
E16C-02 EX
E16P-02 EX
E18C-02 EX
E18P-02 EX
E20P-02 EX

Format: PDF, 90 pages
Language: English

Table of contents:

Foreword
Approved applications
Technical note
Truck takeover

Description
Type plates
Technical data
Technical description
Drive
Steering
Hydraulic system
Operation
Brakes
Handbrake
Brush monitor ÿ
Check the insulation resistance
Insulation resistance warning
Insulation resistance fault
Wheels
Electrical system
General view of truck
Controls and indicators
Composite instrument
Hour meter
Battery discharge indicator
Indicator lights
Overheating warning light
Insulation monitor indicator light
Motor brush warning light

Beginning operation
Safety rules
Experts
Safety information
Handling fluids and lubricants
Safety inspection
Explosion protection check
Operation of industrial trucks in the plant area
Noise emissions value
Frequency characteristic for human body vibrations
Running-in instructions
Daily checks and services before operation
Checks and services prior to initial operation
of the truck
Daily checks
Tighten the wheel fasteners
Check the condition for leakage resistance of
the tyres
Opening the overhead guard
First lock-in position: Servicing position
Second lock-in position: Battery change
Closing the overhead guard
Disconnecting the battery plugs ÿ
Connecting the battery plugs
Checking the battery state of charge ÿ
Charging the battery
Connect the battery to a suitable external charger
Check the condition, electrolyte level and
specific gravity of the battery
Battery change
Battery removal with a crane
Adjusting the driver's seat
Applying the seat belt
Opening the seat belt
Turning on the key switch
Turning off the key switch
Check the braking system
Check the horn
Depress emergency isolator button
Unlock emergency isolator button .
Inspect the forks

Operation
Driving
Travel in the forward direction
Travel in the reverse direction
Reversing the direction of travel
Malfunctions during operation
Single-pedal model
Steering system
Steering
Braking system
Service brake, electric brake
Foot brake
Operating the electric motor brake (LBC)
Handbrake
To engage the handbrake
To release the handbrake
Operating the horn
Wiper operation
Operating the manual wiper
Operating the electric wiper
Turning the wiper on
Turning the wiper off
Turn signal lever ÿ
Turning on the turn signal lights
Lighting
Turning on the lighting
Turning on the spotlight
Flasher
Stop lights
Fuses
Energy-saving feature
Control lever (joystick) for mast and attachments
Tilting the mast forward
Tilting the mast back
Raising the fork carriage
Lowering the fork carriage
Operating the attachments
Operating the sideshift
Operating the clamp
Single control lever operation of mast and attachments .
Before loading
Loading
Positioning the forks
Transporting the load
Unloading
Before leaving the lift truck unattended
Jack locations
Changing the rear wheels
Changing the front wheels
Transporting, hoisting the truck
Transporting the truck on a lorry or low-bed trailer
Hoisting the truck with a crane
Hoisting the truck with the eyebolts
Towing instructions
Towing the truck
Towing procedure
Mast removal
Tilting the mast manually
Lowering the forks manually
Tow coupling
Forced opening of overhead guard
Forced opening of overhead guard without
Bowden cable
Emergency exit for trucks with rear windscreen
Emergency exit for trucks with polycarbonate
rear windscreen (special equipment)
Taking the truck out of operation
Measures before taking the truck out of operation
Putting the truck back into operation

Maintenance
General information
Work on the mast and on the front part of the truck
Securing the mast against tilting back
Mast versions
Standard mast
Securing the raised standard mast
Duplex mast
Securing the raised duplex mast
Triplex mast
Securing the raised triplex mast
Services after the first 50 hours of operation
Inspection and maintenance chart
Inspection and maintenance as required
Check seat belt for condition and operation
Clean the lift truck
Clean and spray the lift chains
Tighten the wheel fasteners
Check the tyres for damage and foreign objects
Check the insulation monitor ÿ
Renew the motor brushes
Lubricate the steering axle, mast and tilt cylinder bearings
500-hour inspection and maintenance
Clean the steering axle
Lubricate the steering axle
Lubricate the mast and tilt cylinder bearings
Sideshift: Clean, grease and check for security
Tighten the mast fastening bolts
Grease the overhead guard pivots
Check and lubricate other pivots and joints
Check the mounting of the counterweight,
electric motors, chassis, reduction gears,
overhead guard and steer axle
Check the braking system
Check the working and steering hydraulic pumps,
valves and lines for leaks
Clean the left and right wheel traction motors, the power
steering and working hydraulics pump motor ÿ
Check the motor brushes, renew if necessary
Clean the digital control
Check the hydraulic oil level
Check and oil the pedal and travel control linkage pivots
and overhead guard lock
Check the electric cables, cable connectors
and connections for condition and tightness ÿ
Clean the controller