Original Illustrated Factory Operating Instructions (User Manual) for Linde Diesel Forklift Truck H-Series Type 396.

Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck

Covered models:
H50D
H60D
H70D
H80D

Format: PDF, 278 Pages
Language: English

Contents:

1. Introduction
Your forklift truck
Intended use
Impermissible use
Description of use and climatic conditions
Symbols used
Technical description
Taking delivery of the industrial truck
Legal requirements for placing on the market
2.Safety
Safety guidelines
Residual risks
Stability
In the case of tip-over
Handling consumables
Competent person
Regulations
Fit attachments
Fork carriage emergency lowering
Emergency exit with attached rear window
3. Overview
Identification plates
Truck overview
Controls
Display unit
Switch panel
4. Operation
Service plan before initial commissioning
Instructions for running-in
Pre-shift checks
Standard equipment
Enteringandexitingthetruck
Adjustingthedriversseat
Adjustingthesteeringcolumn
Settingtheclock
Seatbelt
Starting and stopping the internal combustion engine (dual-pedal operation)
Driving (dual-pedal operation)
Starting and stopping the internal combustion engine (single-pedal operation)
Driving (single-pedal operation)
Steeringsystem
Brakesystem
horn
Joystick with central lever operation
Joystick with single leveroperation
Special equipment
Joystick with central lever operation and 3rd auxiliary hydraulics without toggle switch
Depressurisation
Adjustdriversseatwithswiveldevice
Adjustingthedriversseatequippedwithairsuspension
Mastpositioning
Lighting
Windscreenwiper
Window heater
Driverscab
Heating system, air conditioning
Linde Forklift Data Management (LFM)
Working under load
Beforetakingupload
Adjusting the fork armdistance
Takinguploads
Travellingwithload
Setting down loads
Towingdevice
Before leaving the truck
Loading / Transporting
Removingtheliftmast
Securing the overhead guard against moving forwards or backwards
Loading
Transportationbylorryorlow-bedsemi-trailer
5. Maintenance
General information
Inspection and maintenance data
Recommendations for consumables
Inspection and maintenance overview
Serviceplanasrequired
1000hserviceplan
2000-hour service plan
3000hserviceplan
6000hserviceplan
Engine
Checking the engine oil level
Changing the engine oil
Changing the engine oil filter
Fuel
Drainingthefuelsystemwaterstrainer
Changing the fuel filter
Changing the fuel pre-filter
Bleeding the fuel system
Cleaningthefueltankventilationhose
Checking the coolant level
Changing the coolant
Checkingthecoolantconcentration
Clean the water coolerandhydraulicoilcoolerandcheckforleaks
Checking the condition and secure positioning of the engine support and engine
mounting
Checking the condition and tension of the V-ribbed belt
Changing the V-ribbedbelt
Changing the air filter cartridge, checking the vacuum-operated switch
Changing the air filter safety cartridge
Checking the dust dischargevalve
Cleaningtheprefilter(specialequipment)
Cleaning the oil bath air filter (special equipment)
Changing the oil in theoilbathairfilter(specialequipment)
Checkingtheintakeandexhaustpipesforleaks
Checkingthevalveclearance
Changing the injectionvalves
Drainingwaterfromtheintercooler
Regenerating the particle filter
Checking the particle filter system (special equipment)
Regenerating the changing particle filter
Draining water from the water trap at the changing particle filter (specialequipment)
Cleaning the water trap at the changing particle filter (special equipment)
Cleaning the pressure controldevice at the changing particle filter (special equipment)
Gearbox
Planetary transmission: Checking the oil level and checking for leaks
Planetary transmission: Changing the oil and cleaning the magnetic plug
Checking the fastenings of the axlec lamps
Checking the hydraulic pumps mounting on the engine
Chassis, bodywork and fittings
Cleaning the truck
Bonnet
Floorplate
Maintaining the heating system and air conditioning (special equipment)
Checkingtheconditidcorrectfunctionoftheseatbelt
Checking the mounting of thechassis,tiltcylindersandsteeringaxle
Lubricating the overhead guard bearings and tilt cylinder bearings
Checking and oiling other bearing points and joints
Washer system: Topping up thewater tank
Chassis frame
Wheel change
Tightening the wheel fastenings
Checking tyres for damage and foreign objects
Checkthetyrepressure
Checking the condition of the antistatic belt
Cleaning and greasing the steering axle
Checking the mountings of the steering cylinder and steering pivot pin
Controls
Checking the parking brake for correct operation
Checking the pedal group
Checking the bellowsattheactuatinglever
Electrics
Checking the condition and secure positioning of electric cables, cable connectors and connections
Battery: conditioncheck,disposal
Hydraulics
Changing the hydraulic oil
Checking the oil levelinthehydraulicsystem
Hydraulic system: changing the filter
Check that the bleeder valve on the hydraulic tank is working correctly
Checking the hydraulic system for leaks
Checking the pre-load of the double hoses
Load lift system
Working on the lift mast and at the front of the truck
Cleaning and spraying the lift mast chain
Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylindersandendstops
Adjusting the lift mast chain
Checking for karms and arm safety devices
Lubricating the mast fixation
Self-help
Opening the cover to thee lectrica lsystem
Fuses for special electrical equipment
Opening the central electrical system cover
Fuses for basic electrical equipment
Fuses for air conditioning(specialequipment)
Fuses for particle filter system (specialequipment)
Diagnostic connector
Malfunctions during operation
Malfunctions, causes and remedies: diesel engine
Malfunctions,causesandremedieshydraulicsystem
Jumpstart
Towing
Shutting down
Shutting down the truck
Disposalofoldtrucks
6. Technical data
Overview of dimensions
H50Dtypesheet
H60Dtypesheet
H70Dtypesheet
H80Dtypesheet
H 80 D/900 type sheet
H 80 D/1100 type sheet
Lift mast data type 195
Truck configuration
Tyre variants and rim sizes
Load capacity diagrams
Additional capacity rating plate for attachments
Noise emission values
Vibration characteristic values for bodily vibrations .