This Manual includes three parts as showed below:
1. Komatsu BR480RG-1 Mobile Crusher Service Repair Manual
2. Komatsu BR480RG-1 Mobile Crusher Field Assembly Manual
3. Komatsu BR480RG-1 Mobile Crusher Operation & Maintenance Manual

This manual contains deep information about maintaining, assembly, disassembly and servicing your Komatsu BR480RG-1 Mobile Crusher. it also help you realize peak performance through effective, economical and safe machine operation and maintenance. YOU CAN DO THE REPAIRS YOURSELF AND SAVE MONEY $$$

MACHINE MODEL SERIAL NUMBERS:
BR480RG-1 - S/N: 1001 and up

BR480RG-1 mounts the SAA6D125E-2-A engine.
For details of the engine, see the 125-2 Series Engine Shop Manual.

The service repair manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, Diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.

The operation & maintenance manual describes procedures for operation, handling, lubrication, maintenance, checking, and adjustment. it will help the operator and maintenance personnel realize peak performance through effective, economical and safe machine operation and maintenance.

The Field Assembly Manual provides you with everything you need to know in order to assembly your Komatsu BR480RG-1 Mobile Crusher safely and effectively. Step-by-step assembly procedure, parts installation, adjustment and maintenance procedure after completion of assembly.

SERVICE REPAIR MANUAL CONTAINS:
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01 GENERAL
Specification drawing
Specifications
Weight table
Fuel, coolant and lubricants
10 STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
Engine mount and damper
Radiator, oil, and aftercooler
Power train
Drive system of each device
Final drive
Track frame and recoil spring
Idler
Carrier roller
Track roller
Track shoe
Hydraulic equipment layout drawing
Hydraulic tank and filter
Hydraulic pump
Main control valve
Self-reducing pressure valve
CLSS
Crusher motor
Grizzly feeder motor
Travel motor
Travel PPC valve
Travel junction valve
Solenoid valves
8-EPC valve
Engine control system
Monitor system
Work equipment monitor system
Display on screen in working mode
Display on screen when machine stops abnormally
Proximity switch
Impact crusher
Impact plate adjustment machinery
20 TESTING AND ADJUSTING
Standard value table
Testing and adjusting
Troubleshooting
90 OTHERS
Hydaulic circuit diagram
Electrical circuit diagram (1/3)
Electrical circuit diagram (2/3)
Electrical circuit diagram (3/3)


OPERATION & MAINTENANCE MANUAL CONTAINS:
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FOREWORD
FOREWORD
SAFETY INFORMATION
INTRODUCTION
NECESSARY INFORMATION
SAFETY
SAFETY
SAFETY LABELS
GENERAL PRECAUTIONS
PRECAUTIONS FOR OPERATION
PRECAUTIONS FOR MAINTENANCE
OPERATION
GENERAL VIEW
EXPLANATION OF COMPONENTS
OPERATION
TRANSPORTATION
COLD WEATHER OPERATION
LONG-TERM STORAGE
TROUBLESHOOTING
MAINTENANCE
GUIDE TO MAINTENANCE
OUTLINE OF SERVICE
WEAR PARTS
USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
SERVICE PROCEDURE
SPECIFICATIONS
SPECIFICATIONS
ATTACHMENTS,OPTIONS
GENERAL PRECAUTIONS
SPRINKLER
RADIO CONTROL UNIT
INDEX


FIELD ASSEMBLY MANUAL CONTAINS:
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SPECIFICATIONS
ADVICE FOR ONSITE ASSEMBLY
ASSEMBLY PROCEDURES, TOOLS AND EQUIPMENT FOR USE IN ASSEMBLY AND ASSEMBLING SCHEDULE
MACHINE CONFIGURATION FOR TRANSPORTATION
LIST OF TOOLS AND EQUIPMENT FOR USE IN ASSEMBLY
LIST FOR TOOLS AND EQUIPMENT FOR USE IN ASSEMBLY WITH ONSITE ASSEMBLY
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
A. ASSEMBLY OF MAIN BODY
M. INSPECTION AND MAINTENANCE PROCEDURE AFTER ASSEMBLY
CHECK SHEET FOR ONSITE ASSEMBLY WORK

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** Model Specification: Komatsu BR480RG-1 Mobile Crusher
** Language: English
** File Format: PDF
** Requirements: Adobe PDF Reader & WinZip
** Compatible: All Versions of Windows & Mac, Linux OS, Iphone, Ipad, Android etc...

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This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! It also is Bookmarked and SEARCHABLE to make what you need easy to find. Complete download comes in PDF format which can work under all PC based Windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. It can be viewed on any computer, as well as zoomed and printed.

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