Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 540S-550S.

Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
DFG 540S (from 12.2014)
DFG 545S (from 12.2014)
DFG 550S (from 12.2014)
TFG 540S (from 12.2014)
TFG 545S (from 12.2014)
TFG 550S (from 12.2014)

Language: English
Format: ZIP, Contained set of PDF Manuals:
1. Service Manual, PDF, 662 Pages
Contents:
Safety Information
Component Layout
Technical Specifications
Operating Instructions
Circuit Diagrams (Electrical / Hydraulic)
Parameter
System message
Special Tools
BUS Systems Used
Parking Brake
-Parking brake disassembly
-Parking brake assembly
-Parking brake release
Misc. Electrical
-Fuses
-Relays
-Connector Overview
Measuring Adapter
Controls
-ISM Online (service manual)
-ISM Online (operating instructions)
-ISM Online component assembly
Truck Lighting
-Beacon (LED)
LPG System
-Impco LPG system
-Liquid gas container
-Maintenance, Testing and Adjustment
Controls
-Twin pedal
Hydrostatic Drive System
-Wheel motor
-Variable displacement pump
Cooling System
-TFG cooling system
-DFG cooling system
Internal Combustion Engines
-DFG
-TFG
DFG Combustion Engine
-Starter Motor / Three phase Alternator
-Injection System
-Exhaust Return Line
-Air Mass Sensor Assembly Position
-Suction Pipe
-Sensors and Actuators
-Belt Drive
-Assembly/Disassembly
-Sealing Flange and Flywheel
-Charge-Air System
-Particle Filter
-Cooler Design
-Engine set points
TFG Combustion Engine
-Starter Motor / Three phase Alternator
-Belt Drive and Timing Chain
-Lubrication
-Sealing Flange and Flywheel
-Cooler Design
Labelling / Documentation
Operator Position
-Armrest
-Seat heating control unit
Covers / Panel
- Engine bonnet
Windows
-Sliding window
Hydraulic System
-Manifold
-Hydraulic System (filling and bleeding)
Mast
-Securing the mast
-Load chains
Load Handler
-Forks
-Fork carriage height adjustment
Controls
-SOLO-PILOT
-MULTI-PILOT
-DUO-PILOT
-Hydraulic functions requiring acknowledgement
Commissioning
-Commissioning (see Operating Instructions, Chapter C)
Maintenance
-LPG systems - maintenance, testing and adjustment
DFG Maintenance
-Regular safety inspection (at least annually)
-Maintenance checklist A
-Maintenance checklist B
-Maintenance checklist C
TFG Maintenance
-Regular safety inspection (at least annually)
-Maintenance checklist A
-Maintenance checklist B
-Maintenance checklist C
Steer Axle
Mechanical Components
-Steering column

2 .Operating Manual, PDF, 262 Pages