CLARK ESM-II 12 15 17 20 22 25 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL




THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION

YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website

AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website



MODEL COVERED:
CLARK ESM-II 12, 15, 15S, 17, 20, 22, 25 FORKLIFT

SERIAL NUMBER: ESM247-XXXX-XXXX (SEQUENCE/LOT NUMBER)


DRIVE MOTOR COVERED: 36V, 6.64 in. DIAMETER, SERIES WOUND



CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
BATTERY/BATTERY CHARGING
BATTERY ELECTROLYTE
ELECTRICAL CONTROL HANDLE
TILT, AUXILIARY 1 AND AUXILIARY 2 SWITCHES
TRANSDUCER (SPEED CONTROL) FORWARD AND REVERSE SWITCHES
ELECTRICAL MOTORS
DRIVE MOTORS SYSTEM
HYDRAULIC PUMP MOTOR
STEER PUMP MOTOR
ELECTRICAL CONTROLS
CONTROL PANEL SYSTEM
SOLENOID CONTROL CARD
EV100 LXT CONTROL PANEL SUPPLEMENT
DRIVE AXLE SYSTEM
CUSHION WHEELS AND TIRES
STEERING WHEEL & TIRE
PNEUMATIC DRIVE TIRE AND WHEEL
BRAKE SYSTEM AND BLEEDING
BRAKE SLAVE CYLINDER
STEERING GEAR & AXLE
POWER STEERING PUMP
STEERING TORQUE GENERATOR
MAIN HYDRAULIC PUMP
HYDRAULIC SUMP AND FILTER
MAIN CONTROL VALVE
RELIEF VALVE-LOAD CHECK VALVE
FACE SEAL FITTINGS
HYDRAULIC SYSTEM PRESSURE
FLOW CONTROLS - SELECTOR SOLENOID VALVE
HYDRAULIC SUPPLY SYSTEM
TILT CYLINDER-LIFT CYLINDERS
DEVICE SELECTOR SOLENOID VALVE
TRIPLE STAGE UPRIGHT
STANDARD (TWO STAGE) UPRIGHT
RAIL SHIM-CARRIAGE SHIM
LIFT CHAINS (STANDARD AND TSUS)
CARRIAGE CHAINS (TSUS)
CHAIN LUBRICATION
TROUBLESHOOTING
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL DIAGRAMS


THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.