Original Illustrated Factory Workshop Service Manual for Yale Electric Reach Truck.

Original factory manuals for Yale Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text

Covered models:
NDR030ABN
NDR035ABN
NDR040ABN
NDR045ABN
NR030ABN
NR035ABN
NR040ABN
NR045ABN
NS030ABN
NS035ABN
NS040ABN
NS045ABN

Format: PDF, 218 Pages
Language: English

Contents:
1 OPERATING INSTRUCTIONS
GENERAL
PRE-OPERATION CHECK
SAFETY AND WARNING DECALS
CAUTION TO THE OPERATOR
OPERATING THE TRUCK
OPERATOR'S MANUAL
BATTERY CONNECTOR AND QUICK DISCONNECT
ON-OFF KEY SWITCH
MONITOR BOX
BRAKING
CONTROL HANDLE
STEERING TILLER
OPERATIONAL HINTS
HINTS FOR SAFE MAINTENANCE
2 GENERAL TRUCK AND LUBRICATION SCHEDULE
GENERAL
BATTERY
LUBRICATION
DESCRIPTION
FRAME
LOAD BACKREST AND FORKS REMOVAL AND INSTALLATION
FINGER GUARD
ACCESS DOORS AND COVERS
BATTERY COMPARTMENT
FLOOR PLATE
OVERHEAD GUARD
DUAL LOAD WHEELREMOVAL AND INSTALLATION
SINGLE LOAD WHEEL-REMOVAL AND INSTALLATION
RECOMMENDED LUBRICATION SCHEDULE
RECOMMENDED SCHEDULE OF PREVENTATIVE MAINTENANCE
INTRODUCTION THREADED FASTENERS
CONVERSION TABLE
3 ELECTRICAL SYSTEM
ELECTRICAL SYSTEM-GENERAL
GENERALLX CONTROL
BASICS OF CIRCUIT OPERATION
CONTROL FEATURES
ASSEMBLY AND DISASSEMBLY INFORMATION
RECOMMENDED TEST EQUIPMENT
MAINTENANCE INFORMATION
CLEANING EV-100 LX CONTROL
HIGH AMBIENT TEMPERATURES
INDUCTIVE COILS
MOUNTING OF EV-100 LX CONTROL
PAINTING
USE OF A MEGGAR, OR HI-POTTING THE CONTROL
BATTERY SPECIFICATIONS
HANDSET
FAILURE STATUS CODES
COMPONENT TEST SPECIFICATIONS
DIRECTIONAL AND SPEED CONTROLLER ASSEMBLY
TEST PROCEDURE DIRECTIONAL AND SPEED CONTROLLER
CONTACTORSGENERAL
RELAYS-GENERAL
SUPPRESSION DIODES-TESTING
VOLTAGE DROPPING RESISTORS-TESTING
FUSES
KEY SWITCHREMOVAL AND INSTALLATION
BRAKE AND PEDAL SWITCHESREMOVAL AND INSTALLATION
DIRECTIONAL CONTROL SWITCHES-REMOVAL AND INSTALLATION
HOIST AND LOWER SWITCHESREMOVAL AND INSTALLATION
CONTROL HANDLE SWITCHES (EXTEND, TILT SIDESHIFT AND HORN)
REMOVAL AND INSTALLATION
HEIGHT LIMIT SWITCHREMOVAL AND INSTALLATION
INSTRUMENT PANEL ASSEMBLY
DRIVE AND HYDRAULIC PUMP MOTORS
PREVENTATIVE MAINTENANCE
CAUSES OF MOTOR FAILURE
DRIVE MOTOR INSPECTION
MOTOR TESTS
TESTING BRUSH SPRINGS
MEASURING SPRING PRESSURE
DRIVE MOTOR
PREPARATION OF MOTOR COMMUTATOR
FITTING MOTOR BRUSHES
HYDRAULIC PUMP AND POWER STEERING MAINTENANCE INSTRUCTIONS.
YALE PUMP MOTORS
VENDOR PUMP MOTORS
GENERAL INFORMATION
HYDRAULIC ELECTRICAL SYSTEM-GENERAL
TROUBLESHOOTING HYDRAULICS ELECTRICAL SYSTEM
4 DRIVE UNIT
DRIVE UNIT-GENERAL
DRIVE UNIT SPECIFICATIONS
ARTICULATION ADJUSTMENT PROCEDURE
ARTICULATION ADJUSTMENT
ARTICULATION AXLE-REMOVAL AND INSTALLATION
DRIVE WHEELREMOVAL AND INSTALLATION
CASTER WHEEL-REMOVAL AND INSTALLATION (NR-A/NDR-A/NS)
CASTER WHEEL-REMOVAL AND INSTALLATION (NR-B/NDR-B)
DRIVE UNITREMOVAL AND INSTALLATION
DRIVE UNIT-DISASSEMBLY
DRIVE UNITREASSEMBLY
SETTING LOWER PINION SHIM THICKNESS
SETTING UPPER PINION SHIM THICKNESS
DRIVE AXLEINSTALLATION
5 BRAKE SYSTEM
BRAKE SYSTEM-GENERAL
FORWARD/REVERSE CUT-OFF SWITCH ADJUSTMENT
BRAKE ADJUSTMENT-ROUTINE
BRAKE SHOEREMOVAL AND INSTALLATION
BRAKE ASSEMBLY-REMOVAL AND INSTALLATION
MASTER CYLINDER ADJUSTMENT (NR-B/NDR-B)
MASTER CYLINDER (NR-B/NDR-B) REMOVAL AND INSTALLATION
BLEED HYDRAULIC BRAKES (NR-B/NDR-B MODELS)
CASTER BRAKES ADJUSTMENT (NR-B/NDR-B)
CASTER BRAKE SHOES (NR-B/NDR-B) REMOVAL AND INSTALLATION
CHECKING STOPPING DISTANCE PROCEDURE
6 STEERING SYSTEM
STEERING SYSTEM-GENERAL
POWER STEERING PUMP
UPPER CHAIN-ADJUSTMENT
LOWER CHAINADJUSTMENT
STEERING SHAFTREMOVAL AND INSTALLATION
TORQUE GENERATOR-REMOVAL AND INSTALLATION
TORQUE GENERATORGENERAL
DISASSEMBLY
REASSEMBLY
POWER STEERING CONTROL UNIT TROUBLESHOOTING
7 MAST AND REACH ASSEMBLY
IMPORTANT
MAST-GENERAL
LOAD ROLLERS
WEAR PLUG ADJUSTMENT-MAST
WEAR PLUG ASJUSTMENTREACH ASSEMBLY
FREE LIFT CHAIN ADJUSTMENT
HOIST CHAIN ADJUSTMENT
WEAR STRIPS-REMOVAL AND INSTALLATION
FORK AND FORK BRACKET-REMOVAL AND INSTALLATION
FORK TILT PAD-REPLACE
TILT CYLINDERREMOVE AND REPLACE
TILT MECHANISM-DISASSEMBLY AND ASSEMBLY
TILT CYLINDER ADJUSTMENT PROCEDURE
SIDESHIFTER CYLINDER-REMOVAL AND INSTALLATION
SIDESHIFT MECHANISMREMOVAL AND INSTALLATION
REACH CYLINDER-REMOVAL AND INSTALLATION
REACH CYLINDER-ADJUSTMENT
REACH ASSEMBLY-DISASSEMBLY AND REASSEMBLY
REACH ASSEMBLY-REMOVAL AND INSTALLATION
REACH ASSEMBLY-LOAD AND SIDE ROLLERS-REMOVE AND REPLACE
REACH ROLLERS-REMOVAL AND INSTALLATION
REACH-SIDE ROLLER ADJUSTMENT
8 HYDRAULIC SYSTEM
HYDRAULIC SYSTEM-GENERAL
HYDRAULIC PUMP (BARNES) REMOVAL AND INSTALLATION
SERVICE NOTE
HYDRAULIC PUMP (BARNES) DISASSEMBLY AND ASSEMBLY
HYDRAULIC PUMP (PARKER) REMOVAL AND INSTALLATION
HYDRAULIC PUMP (PARKER) DISASSEMBLY AND ASSEMBLY
MAIN HYDRAULIC VALVE REMOVAL AND INSTALLATION
AUXILIARY HYDRAULIC VALVE REMOVAL AND INSTALLATION
MAIN HYDRAULIC VALVEDISASSEMBLY AND ASSEMBLY
AUXILIARY HYDRAULIC VALVE-DISASSEMBLY AND ASSEMBLY
SOLENOID VALVESGENERAL
SOLENOID VALVES-SERVICING
FREE LIFT CYLINDERDISASSEMBLY AND ASSEMBLY
BLEEDING FREE LIFT CYLINDER
HOIST CYLINDER (PISTON TYPE)DISASSEMBLY
HOIST CYLINDER-ASSEMBLY
TILT CYLINDER AND EXTEND CYLINDERDISASSEMBLY AND ASSEMBLY.
HYDRAULIC TANK-REMOVAL AND INSTALLATION
TANK CAPACITY
ATTACHMENT HYDRAULIC DESRIPTION
TROUBLESHOOTING HYDRAULIC ATTACHMENTS
TROUBLESHOOTING HYDRAULIC PUMP
TROUBLESHOOTING HYDRAULIC CONTROL VALVE
9 BATTERY AND CHARGING SYSTEM
GENERAL
BATTERY RATINGS
SAFETY
BATTERY MAINTENANCE
BATTERY DAILY REPORT FORM
BATTERY CHARGERS
METHOD OF CHARGING
FULLY CHARGED BATTERY
TROUBLESHOOTING THE CHARGER
BATTERY CARE
BATTERY CONNECTOR SERVICE
BATTERY TROUBLESHOOTING CHART