Original Illustrated Factory Workshop Service Manual for Toyota (BT) Electric Forklift Truck.

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
FBESF10
FBESF12
FBESF15

Format: PDF, XXX Pages
Language: English

Contents:
GENERAL
EXTERIOR VIEWS
VEHICLE MODEL
FRAME NUMBER
HOW TO READ THIS MANUAL
EXPLANATION METHOD
TERMINOLOGY
ABBREVIATIONS
ELECTRICAL SYMBOLS
OPERATIONAL TIPS
CIRCUIT TESTER
STANDARD BOLT & NUT TIGHTENING TORQUE
BOLT STRENGTH TYPE IDENTIFICATION METHOD
TIGHTENING TORQUE TABLE
PRECOAT BOLTS
HIGH PRESSURE HOSE FITTING TIGHTENING
TORQUE
WIRE ROPE SUSPENSION ANGLE LIST
SAFE LOAD FOR EACH WIRE ROPE SUSPENSION
ANGLE
COMPONENTS WEIGHT
RECOMMENDED LUBRICANT QUANTITY & TYPES
LUBRICATION CHART
BATTERY
BATTERY COMPARTMENT AND NECESSARY WEIGHT
MAINTENANCE STANDARD
BATTERY CAPACITY INDICATOR
TROUBLESHOOTING
BATTERY ASSEMBLY
REMOVAL INSTALLATION
INSPECTION
ELECTRICAL SYSTEM
GENERAL
SPECIFICATIONS
COMPONENTS
CONTROL PANEL ASSY
REMOVAL - INSTALLATION
CONTACTOR
REMOVAL - INSTALLATION
INSPECTION
BEFORE DISASSEMBLY
CONTROLLER
DISASSEMBLY - REASSEMBLY
CHECKING REASSEMBLY
CONTINUITY CHECK USING CIRCUIT TESTER
OCL VALUE (OVERCURRENT LIMIT VALUE)
ACCELERATION POTENTIOMETER
ADJUSTMENT
MATERIAL HANDLING SWITCH
ADJUSTMENT
DIRECTION SWITCH
REMOVAL - INSTALLATION
DISASSEMBLY INSPECTION REASSEMBLY
SEAT SWITCH
INSPECTION
SEVCON ADJUSTMENTS
GENERAL
ADJUSTMENT METHOD
TROUBLE SHOOTING
MOTOR
GENERAL
SPECIFICATIONS
COMPONENTS
DRIVE/PUMP MOTOR ASSEMBLY
REMOVAL INSTALLATION (DRIVE MOTOR)
REMOVAL INSTALLATION (PUMP MOTOR)
DISASSEMBLY INSPECTION REASSEMBLY
(DRIVE MOTOR, PUMP MOTOR)
DRIVE UNIT AND REAR WHEEL
FRONT AXLE
GENERAL
SPECIFICATIONS
FRONT AXLE HUB
REMOVAL INSTALLATION
DISASSEMBLY INSPECTION-REASSEMBLY
STEERING
GENERAL
SPECIFICATIONS
COMPONENTS
STEERING WHEEL AND MAST JACKET
REMOVAL INSTALLATION
MAST JACKET ASSY.
STEERING AND PRIORITY VALVES
REMOVAL-INSTALLATION
STEERING VALVE
PRIORITY VALVE
0IL MOTOR
REMOVAL INSTALLATION
DISASSEMBLY-INSPECTION REASSEMBLY
BRAKE
FRONT BRAKE
GENERAL
SPECIFICATIONS
COMPONENTS
DISASSEMBLY INSPECTION-REASSEMBLY
TEST (AUTOMATIC ADJUSTER OPERATION TEST)
BRAKE PEDAL
COMPONENTS
REMOVAL INSTALLATION
ADJUSTMENT
MASTER CYLINDER
GENERAL
COMPONENTS
REMOVAL INSTALLATION
DISASSEMBLY-REASSEMBLY
PARKING BRAKE
COMPONENTS
REMOVAL, INSTALLATION
MATERIAL HANDLING SYSTEM
NATURAL DROP TEST
NATURAL FORWARD TILT TEST
OIL LEAK TEST
LIFT CYLINDER
TILT CYLINDER
MAST
V MAST ASSY.
COMPONENTS
REMOVAL INSTALLATION
MAST DISASSEMBLY INSPECTION REASSEMBLY
LIFT BRACKET DISASSEMBLY INSPECTION
REASSEMBLY
MAST ADJUSTMENT
CHAIN
FORK
FV MAST ASSY.
COMPONENTS
MAST ADJUSTMENT
FSV & FSN MAST ASSY.
COMPONENTS
MAST ADJUSTMENT
LIFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING)
CYLINDER
LIFT CYLINDER (V)-
REAR LIFT CYLINDER (FV FSV FSN)
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL-INSTALLATION
DISASSEMBLY INSPECTION-REASSEMBLY
FLOW REGULATOR VALVE (V FV FSV FSN)
REMOVAL INSTALLATION
SAFETY DOWN VALVE (V FV-FSV FSN)
REMOVAL-INSTALLATION
FRONT LIFT CYLINDER (FV-FSV FSN)
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL INSTALLATION
DISASSEMBLY INSPECTION REASSEMBLY
TILT CYLINDER (V-FV FSV FSN)
GENERAL
SPECIFICATIONS
REMOVAL-INSTALLATION
DISASSEMBLY INSPECTION REASSEMBLY
OIL PUMP
GENERAL
SPECIFICATIONS
COMPONENTS
OIL PUMP ASSY.
REMOVAL INSTALLATION
DISASSEMBLY-INSPECTION REASSEMBLY
TEST PROCEDURE
OIL CONTROL VALVE
GENERAL
HYDRAULIC CIRCUIT DIAGRAM
SPECIFICATIONS
COMPONENTS
OIL CONTROL VALVE ASSY.
REMOVAL INSTALLATION
DISASSEMBLY INSPECTION REASSEMBLY
RELIEF PRESSURE ADJUSTMENT
HYDRAULIC PIPING
APPENDIX
SST LIST
LIST OF SERVICE STANDARDS
CONNECTOR DRAWING
CONNECTING DIAGRAM
WIRING DIAGRAM