This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.


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Models Covered:

7071, 7072, 7073, 7081, 7082, 7083
R70-40, R70-45, R70-50

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Manual Contents:

Product information
Vorwort
About the R70 4.0t-5.0t
Sicherheitshinweise
Symbols Used
Securing the fork carriage
Working on live electrical components
11. Elektromotor
Fahrmotor
General technical data
Electrical connections
Traction drive
Traction motor
Drehzahlsensor
Pin sensor
Temperatursensor
Temperature sensor KTY84
Generator
General technical data
Alternator
Removing and installing the alternator
12. Verbrennungsmotor
Verbrennungsmotor
Engine unit
Engine unitRemoval and installation
Starter ring gear
Starter motor
Dieselmotor
General technical dataVW 2.0 1 turbodiesel
Diesel engine VW 2.0ITDI
Treibgasmotor
General technical data VW3.2ITG
VWVR6 3.2 1 LPG engine
13. Verbrennungsmotor- Anbauteile
Treibgasanlage
Impco components
Evaporator function- gas mixer
Suction module
0B6 MAP/MAT sensor
Chassis module
Actuator unit
Gas shut-off valve unit
Shut-down due to lack of gas
Maintenance and test specifications
Servicing the LPG filter
Testing CO level in exhaust gases
Evaporator- maintenance
Checking the evaporator for leaks
High-pressure relief valve- 1.7 bar
Treibgasflasche/-tank
LPG cylinder
14. Verbrennungsmotor- Abgasanlage
Abgasanlage-Treibgas
Lambda control system
Lambda sensor
Three-way catalytic converter
22. Mechanische Antriebsachse
Radantrieb
Drive wheel unit
Triebwerk
General technical data Carraro EC 50 l
Drive axle
Removing/installing the drive axle
Differential gearbox and brake
Removal of the differential gearbox and brake
Installation of the differential gearbox and brake
31. Chassis
Gegengewicht
Counterweight
42. Lenksystem
Hydraulische Lenkung
General technical data
Steering system
Steering error detection
Steering unit
Priority valve
Lenkrad und Lenksaule
Steering column
Lenkachse
General technical data
Swing axle
Removing/installing the swing axle
Wheel hub
Steering angle
Tie rod
Axle stub
49. Bremsanlage
Mechanische Betriebsbremse
Service brake
Brake sensor 1B2
Removing/installing the service brake
Changing the brake cable Service brake
Handbremse
Changing the brake cable Parking brake
Parking brake switch
50. Bedienelemente
Einpedal
Accelerator- single-pedal
Zweipedal
Accelerator - double-pedal 1. Generation
Bedienelemente
Multi-levers
Joystick
Joystick operation
Tip switch
Axle assignment
Depressurising the hydraulics
Direction of travel flasher module (Fabli)
56. Anzeigeelemente
Bedienkonsole
Direction of travel flasher display
Display
Display operating unit (ABE 1) Generation 1
ABE 1 Installation and removal
60. Elektrik / Elektronik
Allgemein
General technical data
UbersichtderSteuerungen
Electrical components
Software compatibility
PAN process
Parameter management
Error ring buffer
Insulation measurement
Traction motor temperature monitoring
Drive mode driving behaviour Availability
Driving mode driving behaviour Description
Blue-Q = IQ
Verkabelung
CAN bus connections
Elektrische Anlage
Brake resistor
Fuse box
Fuses
Relays
Sonstige Komponenten
Option board
CAN power port (CPP)
SootCPP (CPP5)
Relay-Power-Port
64. Elektronische Steuerungen
Fahr- und Arbeitshydrauliksteuerung
Truck control unit (TCU)
Truck control unit (TCU) Removal and installation
Umrichter
Inverter
I nvertersRemoval and installation
69. Batterien und Zubehor
Starterbatterie undZubehor
Starter battery
70. Hydraulik
Allgemein
AllgemeineTechnische Daten
Lifting operating speeds
Tilting operating speeds
Lowering operating speeds
Forward tilt safety test
Lowering safety test
Safety checks of hose assembly
Grundhydraulik
Basic hydraulics
Fan motor control unit
Fan control valve
Steering hydraulics
Working hydraulics
Variable displacement pump
Pump regulator
Variable displacement pumpRemoval and installation
Hydraulic tank
Hydraulic oil
Return filter
Breather
Suction filter
High-pressure filter
Conical nipple fittings (CNF)
Boltedjoint
71. Arbeitshydraulik
Neigezylinder
Mast tilt
Tilt cylinders Removal and installation
Changing the set of seals 2200 -5000 kg
Zusatzhydraulik
Attachments
Second operating function for attachments
Clamp locking mechanism for hand levers
76. Ventile
Handhebel
General technical data
Hand lever valve block
Valve block Removal / installation
Directional control valve block
Check valve for hydraulics blocking function
Hydraulic transmitter
Servohydraulik
AllgemeineTechnische Daten
Servo hydraulics valve block
Directional control valve block
Directional control valve function Lifting
Directional control valve function Lowering
81. Hubgeriiste
HubgerQst
General technical data
Telescopic lift mast
Triple mast
Lastketten
Load chains Checking, cleaning
Adjusting the load chains Telescopic mast
Outer load chain Triple mast
Middle load chain Triple mast
Endlagendampfung
End position damping of outer cylinder
Middle cylinder end dampener
Leitungsbruchsicherung
Hose safety valve of triplex mast
Shock valve installation positions
Hubzylinder
Liftjack
Rollen/Stutzrollen
Support roller clearance
84. Lasttrager
Gabeltrager
Fork carriage
Anhang
X Schaltplane
Hydraulik
Hydraulic circuit diagram Multi-levers
Hydraulic circuit diagram Proportional technology

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