EATON FULLER ROADRANGER TRANSMISSION GEARBOX RT RTO RTLO RTLOF WORKSHOP SERVICE MANUAL COMPLETE SET (pdf version)

ALL IN ENGLISH

Fuller Heavy Duty Transmissions

Fuller Automated Transmissions

CEMT-18 Speed

10-Speed

15-Speed

AutoShift 16

AutoSelect

AutoShift

RTLO-11610B

RTLO-11610B-T2

RTLO-12610B

RTLO-12610B-T2

RTLO-13610B

RTLO-13610B-T2

RTLO-14610B-T2

RTLO-15610B

RTLO-15610B-T2

RTLO-16610B

RTLO-16610B-T2

RTLO-17610B

RTLO-17610B-T2

RTLO-18610B

RTLO-18610B-T2

RTLO-14610A

RTLOF-11610B

RTLOF-11610B-T2

RTLOF-12610B

RTLOF-12610B-T2

RTLOF-13610B

RTLOF-13610B-T2

RTLOF-14610B

RTLOF-14610B-T2

RTLOF-15610B

RTLOF-15610B-T2

RTLOF-16610B

RTLOF-16610B-T2

RTLOF-17610B

RTLOF-17610B-T2

RTLOF-18610B

RTLO-14610B

FO-6406A-ASW

FO-6406A-ASX

FO-8406A-ASW

FO-8406A-ASX

RT-14910B-AS2

RTLO-14918A-AS2

RTLO-16918A-AS2

RTLO-18918A-AS2

RTLO-20918A-AS2

RTLO-22918A-AS2

RTO-10710B-AS2

RTO-10910B-AS2

RTO-10910B-DM2

RTO-12710B-AS2

RTO-12910B-AS2

RTO-12910B-DM2

RTO-14710B-AS2

RTO-14710C-AS2

RTO-14910B-AS2

RTO-14910B-DM2

RTO-14910C-AS2

RTO-16710C-AS2

RTO-16910B-AS2

RTO-16910B-DM2

RTO-16910C-AS2

RTO-18910B-AS2

This is a very comprehensive factory service manual for EATON ROADRANGER FULLER transmissions. This manual has been written in a format that is designed to meet the needs of ROADRANGER technicians worldwide. You will never be dissapointed with the quality and content of this workshop manual.




CONTENTS

General Information

General Service Practices and Part Inspection ............ 1

How to use this Manual ............................................... 5

Model Designation ...................................................... 8

Power Flow ................................................................. 9

Timing Procedures .................................................... 13

Tool Reference .......................................................... 15

Preventive Maintenance

Lubrication ................................................................ 16

Preventative Maintenance ......................................... 18

Inspection ................................................................. 20

Rear Seal Maintenance .............................................. 21

External Parts

How to Disassemble the External Parts ..................... 22

How to Assemble the External Parts ......................... 23

How to Remove the Air Lines and Hose .................... 24

How to Install the Air Lines and Hose ....................... 25

How to Remove the Air Filter/Regulator .................... 26

How to Install the Air Filter/Regulator ....................... 27

How to Remove a Roadranger Valve ......................... 28

How to Install a Roadranger Valve ............................ 29

How to Remove the Range Actuator Valve ................ 30

How to Install the Range Actuator Valve ................... 31

How to Remove the Top 2 Valve Assembly ............... 33

How to Install the Top 2 Valve Assembly .................. 34

How to Remove the Gear Shift Lever ........................ 35

How to Install the Gear Shift Lever ............................ 36

How to Remove the Shift Bar Housing ...................... 37

How to Install the Shift Bar Housing ......................... 38

How to Remove the Output Yoke/Companion Flange 39

How to Install the Output Yoke/Companion Flange ... 40

How to Remove the Auxiliary Section

Without Tapered Bearings ..................................... 41

How to Install the Auxiliary Section

Without Tapered Bearings ..................................... 43

How to Remove the Auxiliary Section

With Tapered Bearings .......................................... 45

How to Install the Auxiliary Section

With Tapered Bearings .......................................... 48

The Shimming Procedure For Tapered Bearings ....... 50

How to Remove the Clutch Housing .......................... 53

How to Install the Clutch Housing ............................. 54

How to Remove the Input Shaft

Without Disassembling the Transmission ............. 55

How to Install the Input Shaft

Without Disassembling the Transmission .............57

Shift Bar Housing

Shift Bar Housing Identification .................................59

How to Disassemble the Gear Shift Lever ..................61

How to Assemble the Gear Shift Lever ......................63

How to Disassemble the Standard Shift Bar Housing 65

How to Assemble the Standard Shift Bar Housing .....68

How to Disassemble the Standard

Shift Bar Housig (w/Super 10 on cover) ................71

How to Assemble the Standard

Shift Bar Housing (w/Super 10 on cover) ..............74

How to Disassemble the Forward

Shift Bar Housing (w/Super 10 on cover) ..............77

How to Assemble the Forward

Shift Bar Housing(w/Super 10 on cover) ...............80

How to Disassemble the New Forward

Shift Bar Housing (w/Super 10 on cover) ..............83

How to Assemble the New Forward

Shift Bar Housing (w/Super 10 on cover) ..............86

Front Section

How to Disassemble the Front Section ......................89

How to Remove the Auxiliary Drive Gear Assembly ...90

How to Remove the Reverse Idler Gear Assembly .....91

How to Remove the Countershaft Bearings ...............93

How to Remove the Mainshaft Assembly ..................95

How to Remove the Countershaft Assemblies ...........96

How to Remove the Input Shaft Assembly ................97

How to Assemble the Front Section ...........................99

How to Install the Reverse Idler Gear Assembly ......100

How to Install the Countershaft Assemblies ............102

How to Install the Countershaft Bearings .................103

How to Install the Input Shaft Assembly ..................105

How to Install the Mainshaft Assembly ....................108

How to Install the Auxiliary Drive Gear Assembly ....109

How to Disassemble the Auxiliary Drive Gear Assembly

110

How to Assemble the Auxiliary Drive Gear Assembly 112

How to Disassemble the Countershaft Assembly .....114

How to Assemble the Countershaft Assembly .........115

How to Disassemble the Mainshaft Assembly .........117

How to Assemble the Mainshaft Assembly ..............119

Auxiliary Section

How to Disassemble the Auxiliary Section .............. 124

How to Remove the Front Auxiliary Drive Gear ....... 125

How to Remove the Countershaft Assemblies

(w/Tapered Bearings) .......................................... 126

How to Remove the Countershaft Assemblies

(w/Ball Bearings) A Series ................................... 128

How to Remove the Rear Auxiliary Drive Gear ........ 130

How to Disassemble the Range Cylinder Assembly 131

How to Disassemble the Output Shaft Assembly .... 135

How to Disassemble the Splitter Cylinder Assembly 137

How to Assemble the Auxiliary Section ................... 139

How to Assemble the Output Shaft Assembly ......... 140

How to Assemble the Output Shaft Assembly

(A Series) ........................................................... 143

How to Install the Countershaft Assemblies

(w/Tapered Bearings) ......................................... 147

How to Install the Countershaft Assemblies

(w/Ball Bearings) A Series .................................. 150

How to Assemble the Range Cylinder Assembly ..... 153

How to Install the Rear Auxiliary Drive Gear ............ 157

How to Assemble the Splitter Cylinder Assembly .... 158

How to Install the Front Auxiliary Drive Gear ........... 161

How to Disassemble the Synchronizer Assembly .... 162

How to Assemble the Synchronizer Assembly ........ 163

Options

How to Remove the Integral Oil Pump .................... 165

How to Install the Integral Oil Pump ....................... 167

How to Disassemble the Integral Oil Pump ............. 169

How to Assemble the Integral Oil Pump .................. 171