The DFG and TFG 6-series forklift trucks, including models DFG 660, 670, 680, 690, and TFG 660, 670, 680, 690, represent robust internal combustion engine counterbalance forklifts designed for demanding industrial applications. These models, covered from November 2008 onwards, are built with renowned engineering quality and reliability. They feature advanced systems such as proprietary combustion engines for DFG models (available in 4 and 6-cylinder configurations) and the GM 5.7L for TFG models, along with the TE08 transmission and comprehensive hydraulic systems. The series emphasizes operational efficiency and durability, making them a valuable asset in material handling operations.
This comprehensive Factory Workshop Service Manual, presented in English, provides essential information for the maintenance and repair of DFG/TFG 600 series forklifts. Spanning 774 pages of service content, it details procedures for regular safety inspections, preventive maintenance checklists (A, B, C), and troubleshooting for critical systems including powertrain, chassis, braking, electrical controls, and hydraulics. The manual also includes detailed repair instructions, diagnostic information for electronic control units and BUS systems, and specific guidance for engine variants and software versions, ensuring that technicians and owners can effectively maintain these powerful industrial machines.
Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 660-690.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
DFG 660 (from 11.2008)
DFG 670 (from 11.2008)
DFG 680 (from 11.2008)
DFG 690 (from 11.2008)
TFG 660 (from 11.2008)
TFG 670 (from 11.2008)
TFG 680 (from 11.2008)
TFG 690 (from 11.2008)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Service Manual, PDF, 774 Pages
Contents:
Safety Instructions
Component Layout
Technical Specifications
General Tightening Torques
Drive Brake
- Service Brake
Brake System
- Parking Brake
Controls
-Display and control unit (error log book and adjustment range) from software version CVC 2.0
-Display and control unit (error log book and adjustment range) to software version CVC 2.0
Errorlist
- Central Vehicle Controller (CVC)
-Transmission controller
Misc. Electrical
-Fuse / Relay
BUS systems
- Overview of BUS systems
Gas System
-IMPCO Gas System
Converter Drive
-Drive axle D41
-Transmission TE08
DFG Combustion engine
-Engine overview
-Injection system
-Cylindrical head with 4 cylinders
-Cylindrical head with 6 cylinders
-Particle filter
TFG Combustion engine
-Engine overview
-GM 5.7L (98GD) (English)
Labels / Documentation
-Operating Instructions
- Circuit Diagrams (Electrical / Hydraulic)
Cab
-Cabin Disassembly
Hydraulic System
- Hydraulic System
- Hydraulic System Adjustment
Load Handler
- Fork Tines (see service manual G1 64001 01)
- Fork Carriage Height Adjustment
Starting the Truck
- Using the Truck for the First Time (see Operating Instructions, Chapter C)
DFG maintenance
- Regular safety inspection (at least annually)
- Maintenance checklist A
- Maintenance checklist B
- Maintenance checklist C
TFG maintenance
- Regular safety inspection (at least annually)
- Maintenance checklist A
- Maintenance checklist B
- Maintenance checklist C
Steer Axle
-Steer Axle
2. Operating Manual 11.2008-04.2012, PDF, 188 Pages
3. Operating Manual from 12.2012, PDF, 222 Pages
Original Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG 660-690.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
DFG 660 (from 11.2008)
DFG 670 (from 11.2008)
DFG 680 (from 11.2008)
DFG 690 (from 11.2008)
TFG 660 (from 11.2008)
TFG 670 (from 11.2008)
TFG 680 (from 11.2008)
TFG 690 (from 11.2008)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Service Manual, PDF, 774 Pages
Contents:
Safety Instructions
Component Layout
Technical Specifications
General Tightening Torques
Drive Brake
- Service Brake
Brake System
- Parking Brake
Controls
-Display and control unit (error log book and adjustment range) from software version CVC 2.0
-Display and control unit (error log book and adjustment range) to software version CVC 2.0
Errorlist
- Central Vehicle Controller (CVC)
-Transmission controller
Misc. Electrical
-Fuse / Relay
BUS systems
- Overview of BUS systems
Gas System
-IMPCO Gas System
Converter Drive
-Drive axle D41
-Transmission TE08
DFG Combustion engine
-Engine overview
-Injection system
-Cylindrical head with 4 cylinders
-Cylindrical head with 6 cylinders
-Particle filter
TFG Combustion engine
-Engine overview
-GM 5.7L (98GD) (English)
Labels / Documentation
-Operating Instructions
- Circuit Diagrams (Electrical / Hydraulic)
Cab
-Cabin Disassembly
Hydraulic System
- Hydraulic System
- Hydraulic System Adjustment
Load Handler
- Fork Tines (see service manual G1 64001 01)
- Fork Carriage Height Adjustment
Starting the Truck
- Using the Truck for the First Time (see Operating Instructions, Chapter C)
DFG maintenance
- Regular safety inspection (at least annually)
- Maintenance checklist A
- Maintenance checklist B
- Maintenance checklist C
TFG maintenance
- Regular safety inspection (at least annually)
- Maintenance checklist A
- Maintenance checklist B
- Maintenance checklist C
Steer Axle
-Steer Axle
2. Operating Manual 11.2008-04.2012, PDF, 188 Pages
3. Operating Manual from 12.2012, PDF, 222 Pages
