This workshop service manual covers the C500-Y series forklifts, including models C500-Y180, C500-Y200S, C500-Y225S, C500-Y225L, C500-Y250S, C500-Y250L, C500-Y300S, C500-Y300L, C500-Y350, C500-Y165M, and C500-Y200M, with serial numbers Y2235-1-7056 and above, and Y2235HT-1-7061 and above. It also details service for the 7.5L 8-cylinder V8 Ford LSG-8751 petrol/LPG/CNG engine and the 5.9L 6-cylinder inline, 4-stroke, turbocharged 6BT 5.9 diesel engine. This comprehensive guide is designed for professional mechanics and individuals seeking to perform their own maintenance and repairs.
The manual provides extensive information on all aspects of C500-Y forklifts, encompassing general information, precautions, specifications, periodic maintenance, and specialized tools. Detailed sections cover engine systems, cooling, fuel, and air induction, as well as transmission, clutch, and linkage systems. Furthermore, it includes in-depth coverage of the electrical system, starter, battery, alternator, drive axle, braking systems, steering mechanisms, and the hydraulic system, including pumps and control valves. Troubleshooting guides and electrical and hydraulic diagrams are also provided to assist in diagnosing and resolving issues.
CLARK C500 Y 180 200 225 250 300 350 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
CLARK C500-Y180/C500-Y200S/C500-Y225S/C500-Y225L/C500-Y250S FORKLIFT
CLARK C500-Y250L/C500-Y300S/C500-Y300L/C500-Y350/C500-Y165M/C500-Y200M FORKLIFT
SERIAL NUMBER: Y2235-1-7056 & ABOVE
SERIAL NUMBER: Y2235HT-1-7061 & ABOVE
ENGINE COVERED:
7.5L 8-CYLINDER V8, FORD LSG-8751 PETROL/LPG/CNG ENGINE
5.9L 6-CYLINDER INLINE, 4-STROKE, TURBOCHARGED, 6BT 5.9 DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL
COOLING SYSTEM
RADIATOR SYSTEM
FUEL SYSTEM
AIR INDUCTION SYSTEM
ACCELERATOR LINKAGE
IMPCO LPG LOCK-OFF VALVE
VAPORIZER-REGULATOR
TRANSMISSION SYSTEM
CLUTCH MODULATION
LINKAGE AND CONTROLS
ELECTRICAL SYSTEM
STARTER AND BATTERY
ALTERNATOR SYSTEM
DRIVE AXLE WHEEL BEARING
PLANETARY AXLE WHEEL ENDS
SINGLE REDUCTION DIFFERENTIAL CARRIERS
DRIVER CONTROLLED MAIN DIFFERENTIAL LOCK
LUBRICATION SYSTEM
PROPELLER SHAFT SYSTEM
WHEELS AND TIRES
PARKING BRAKE SYSTEM
SERVICE BRAKE SYSTEM
AIR BRAKE SYSTEM
ROCKWELL AXLE CAM BRAKES
STEERING COLUMN AND STEERING GEAR
STEERING PUMP SYSTEM
STEER AXLE-STEER CYLINDER
HYDRAULIC FILTERS
HYDRAULIC COMPONENTS
MAIN HYDRAULIC PUMP
TYRONE HYDRAULIC PUMP
J.S. BARNES HYDRAULIC PUMP
VICKERS VALVE OVERHAUL
LIFT AND TILT CONTROL VALVE
HYDRAULIC SYSTEM PRESSURE
TILT CYLINDERS SYSTEM
HYDRAULIC RELIEF VALVE
HYDRAULIC TILT LOCK
UPRIGHT, CARRIAGE AND FORKS
COUNTERWEIGHT SYSTEM
DECAL REPLACEMENT AND PLACEMENT
TROUBLESHOOTING
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL DIAGRAMS
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
CLARK C500 Y 180 200 225 250 300 350 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
CLARK C500-Y180/C500-Y200S/C500-Y225S/C500-Y225L/C500-Y250S FORKLIFT
CLARK C500-Y250L/C500-Y300S/C500-Y300L/C500-Y350/C500-Y165M/C500-Y200M FORKLIFT
SERIAL NUMBER: Y2235-1-7056 & ABOVE
SERIAL NUMBER: Y2235HT-1-7061 & ABOVE
ENGINE COVERED:
7.5L 8-CYLINDER V8, FORD LSG-8751 PETROL/LPG/CNG ENGINE
5.9L 6-CYLINDER INLINE, 4-STROKE, TURBOCHARGED, 6BT 5.9 DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL
COOLING SYSTEM
RADIATOR SYSTEM
FUEL SYSTEM
AIR INDUCTION SYSTEM
ACCELERATOR LINKAGE
IMPCO LPG LOCK-OFF VALVE
VAPORIZER-REGULATOR
TRANSMISSION SYSTEM
CLUTCH MODULATION
LINKAGE AND CONTROLS
ELECTRICAL SYSTEM
STARTER AND BATTERY
ALTERNATOR SYSTEM
DRIVE AXLE WHEEL BEARING
PLANETARY AXLE WHEEL ENDS
SINGLE REDUCTION DIFFERENTIAL CARRIERS
DRIVER CONTROLLED MAIN DIFFERENTIAL LOCK
LUBRICATION SYSTEM
PROPELLER SHAFT SYSTEM
WHEELS AND TIRES
PARKING BRAKE SYSTEM
SERVICE BRAKE SYSTEM
AIR BRAKE SYSTEM
ROCKWELL AXLE CAM BRAKES
STEERING COLUMN AND STEERING GEAR
STEERING PUMP SYSTEM
STEER AXLE-STEER CYLINDER
HYDRAULIC FILTERS
HYDRAULIC COMPONENTS
MAIN HYDRAULIC PUMP
TYRONE HYDRAULIC PUMP
J.S. BARNES HYDRAULIC PUMP
VICKERS VALVE OVERHAUL
LIFT AND TILT CONTROL VALVE
HYDRAULIC SYSTEM PRESSURE
TILT CYLINDERS SYSTEM
HYDRAULIC RELIEF VALVE
HYDRAULIC TILT LOCK
UPRIGHT, CARRIAGE AND FORKS
COUNTERWEIGHT SYSTEM
DECAL REPLACEMENT AND PLACEMENT
TROUBLESHOOTING
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL DIAGRAMS
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software