This manual provides comprehensive workshop service and repair information for specific motorcycle models. These motorcycles are powered by a 499 cc, 1-cylinder, 4-stroke, air-cooled engine featuring Electronic Fuel Injection (EFI) and a Roller Hydraulic Valve Lifter (RHVL) system, offering improved efficiency and reduced maintenance. Known for their classic styling and robust construction, these motorcycles have a long-standing heritage, with the EFI variants representing a modernization of this iconic platform, enhancing performance and reliability.
This workshop service repair manual in English is designed to assist both DIY enthusiasts and professional mechanics in maintaining and repairing these motorcycle models. It covers a wide range of systems, including detailed engine dismantling and assembly procedures, engine management, clutch, transmission, front and rear braking systems, suspension, and the complete electrical system with comprehensive wiring diagrams. The manual includes troubleshooting guides, component overhauling instructions, periodical maintenance charts, fluid specifications, special tools, and vital parts descriptions, ensuring thorough understanding and execution of all service and repair tasks.
ROYAL ENFIELD BULLET EFI C5 E5 G5 BIKE WORKSHOP SERVICE REPAIR MANUAL
APPLICABLE MODEL:
ROYAL ENFIELD BULLET CLASSIC EFI (C5)
ROYAL ENFIELD BULLET ELECTRA EFI (E5)
ROYAL ENFIELD BULLET EFI (G5)
ENGINE COVERED:
499 cc 1-CYLINDER, 4-STROKE, AIR-COOLED
CONTENTS:
INTRODUCTION
TECHNICAL SPECIFICATIONS
TORQUE SPECIFICATION
SERVICE LIMITS OF COMPONENTS
PERIODICAL MAINTENANCE CHART
ENGINE SYSTEM
LUBRICATION SYSTEM
ROLLER HYDRAULIC VALVE LIFTER (RHVL)
AUTO DECOMPRESSOR
ELECTRIC STARTER SYSTEM & SPRAG MECHANISM
AUTO CHAIN TENSIONER ASSEMBLY
ENGINE BREATHER SYSTEM
CLUTCH SYSTEM
INLET MANIFOLD & THROTTLE BODY
ENGINE DISMANTLING PROCEDURE
VITAL PARTS - DESCRIPTION
UNIDIRECTIONAL FITTINGS LIST
ENGINE ASSEMBLING PROCEDURE
ENGINE MANAGEMENT SYSTEM
FUNCTIONAL DIAGRAM
COMPONENTS DESCRIPTION
FUNCTION OF COMPONENTS
FRONT WHEEL REMOVAL & REASSEMBLY
DISC BRAKE
MASTER CYLINDER & CALIPER OVERHAULING
BLEEDING PROCEDURE
DISC INSPECTION
REAR WHEEL REMOVAL & REASSEMBLY
REAR BRAKE REMOVAL & REASSEMBLY
TROUBLE SHOOTING
SUSPENSION SYSTEM
STEERING SYSTEM
SWING ARM SYSTEM
ELECTRICAL SYSTEM
BATTERY SYSTEM
CHARGING SYSTEM
STARTER COIL SYSTEM
PULSAR COIL SYSTEM
IGNITION COIL SYSTEM
SUPPRESSOR CAP SYSTEM
HORN SYSTEM
RELAY STARTER SYSTEM
STARTER MOTOR SYSTEM
IC FLASHER SYSTEM
RR UNIT SYSTEM
TPS UNIT SYSTEM
CLUTCH SWITCH SYSTEM
STARTER SWITCH SYSTEM
SPECIAL TOOLS
WIRING DIAGRAMS
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
ROYAL ENFIELD BULLET EFI C5 E5 G5 BIKE WORKSHOP SERVICE REPAIR MANUAL
APPLICABLE MODEL:
ROYAL ENFIELD BULLET CLASSIC EFI (C5)
ROYAL ENFIELD BULLET ELECTRA EFI (E5)
ROYAL ENFIELD BULLET EFI (G5)
ENGINE COVERED:
499 cc 1-CYLINDER, 4-STROKE, AIR-COOLED
CONTENTS:
INTRODUCTION
TECHNICAL SPECIFICATIONS
TORQUE SPECIFICATION
SERVICE LIMITS OF COMPONENTS
PERIODICAL MAINTENANCE CHART
ENGINE SYSTEM
LUBRICATION SYSTEM
ROLLER HYDRAULIC VALVE LIFTER (RHVL)
AUTO DECOMPRESSOR
ELECTRIC STARTER SYSTEM & SPRAG MECHANISM
AUTO CHAIN TENSIONER ASSEMBLY
ENGINE BREATHER SYSTEM
CLUTCH SYSTEM
INLET MANIFOLD & THROTTLE BODY
ENGINE DISMANTLING PROCEDURE
VITAL PARTS - DESCRIPTION
UNIDIRECTIONAL FITTINGS LIST
ENGINE ASSEMBLING PROCEDURE
ENGINE MANAGEMENT SYSTEM
FUNCTIONAL DIAGRAM
COMPONENTS DESCRIPTION
FUNCTION OF COMPONENTS
FRONT WHEEL REMOVAL & REASSEMBLY
DISC BRAKE
MASTER CYLINDER & CALIPER OVERHAULING
BLEEDING PROCEDURE
DISC INSPECTION
REAR WHEEL REMOVAL & REASSEMBLY
REAR BRAKE REMOVAL & REASSEMBLY
TROUBLE SHOOTING
SUSPENSION SYSTEM
STEERING SYSTEM
SWING ARM SYSTEM
ELECTRICAL SYSTEM
BATTERY SYSTEM
CHARGING SYSTEM
STARTER COIL SYSTEM
PULSAR COIL SYSTEM
IGNITION COIL SYSTEM
SUPPRESSOR CAP SYSTEM
HORN SYSTEM
RELAY STARTER SYSTEM
STARTER MOTOR SYSTEM
IC FLASHER SYSTEM
RR UNIT SYSTEM
TPS UNIT SYSTEM
CLUTCH SWITCH SYSTEM
STARTER SWITCH SYSTEM
SPECIAL TOOLS
WIRING DIAGRAMS
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS VERSION
# ALL MAC VERSION
# YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM ADOBE ACROBAT WEBSITE
# AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM WINZIP WEBSITE
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
