This manual covers SX, MXC, and EXC RACING off-road motorcycles produced between 2000 and 2003, featuring engine displacements ranging from 250cc to 525cc. These manufacturers are renowned for their high-performance, competition-focused off-road motorcycles. These models were highly competitive in their respective classes, including Motocross, Cross-Country, and Enduro, and represent a significant period of development for the four-stroke off-road line. The motorcycles are characterized by their liquid-cooled, single-cylinder engines, typically equipped with digital CDI ignition and a kick starter, though some models may feature electric start. They utilize hydraulically operated, multi-disc wet clutches, constant mesh sequential gearboxes, and chain drive for power delivery.
This comprehensive service repair manual provides detailed information essential for the maintenance and repair of your off-road motorcycle. It covers critical areas such as engine service, routine maintenance procedures including oil changes and valve adjustments, and in-depth troubleshooting guides for common issues. The manual also details the electrical system, fuel system (primarily Keihin carburetors), and cooling system, offering specific technical data like torque specifications and component details. Included are detailed wiring diagrams and step-by-step instructions for both basic upkeep and major engine overhauls, ensuring owners and technicians have the resources needed to maintain peak performance and extend the lifespan of these high-performance machines.
2000-2003 KTM 250-525 SX, MXC, EXC RACING Engine Service Repair Manual Download
This manual contains service, maintenance, and troubleshooting information for the 2000-2003 KTM 250-525 SX, MXC, EXC RACING Engine.
Service Repair Manual Covers:
1 SERVICE-INFORMATIONS
2 GENERAL INFORMATION
3 REMOVING AND REFITTING ENGINE
4 DISASSEMBLING ENGINE
5 SERVICING INDIVIDUAL COMPONENTS
6 ASSEMBLING ENGINE
7 ELECTRICAL
8 FUEL SYSTEM
9 TECHNICAL SPECIFICATIONS
10 PERIODIC MAINTENANCE SCHEDULE
11 WIRING DIAGRAMS
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High Quality PDF Manual, All pages are printable.
Instant Download
No Shipping Cost
No Need to Wait For A CD-ROM
File Format: PDF
Compatible: All Versions of Windows & Mac & Linux
Language: English
Requirements: Adobe PDF Reader
2000-2003 KTM 250-525 SX, MXC, EXC RACING Engine Service Repair Manual Download
This manual contains service, maintenance, and troubleshooting information for the 2000-2003 KTM 250-525 SX, MXC, EXC RACING Engine.
Service Repair Manual Covers:
1 SERVICE-INFORMATIONS
2 GENERAL INFORMATION
3 REMOVING AND REFITTING ENGINE
4 DISASSEMBLING ENGINE
5 SERVICING INDIVIDUAL COMPONENTS
6 ASSEMBLING ENGINE
7 ELECTRICAL
8 FUEL SYSTEM
9 TECHNICAL SPECIFICATIONS
10 PERIODIC MAINTENANCE SCHEDULE
11 WIRING DIAGRAMS
==================================================
High Quality PDF Manual, All pages are printable.
Instant Download
No Shipping Cost
No Need to Wait For A CD-ROM
File Format: PDF
Compatible: All Versions of Windows & Mac & Linux
Language: English
Requirements: Adobe PDF Reader
