This workshop service repair manual covers the Kawasaki KLX110, KLX250, KLX250R, KLX250S, KLX250SF, and D-Tracker X models. Kawasaki has a long-standing reputation in off-road and dual-sport motorcycle manufacturing, with the KLX series representing their commitment to versatile and capable off-road motorcycles. The KLX110 was introduced to cater to the youth and beginner market, emphasizing ease of use and durability, while the KLX250 lineage has evolved with technological advancements, including the introduction of DFI.
This comprehensive manual provides detailed, step-by-step instructions for routine maintenance, scheduled servicing, troubleshooting, and repairs across all major components and systems. It includes information on engine teardown and assembly, fuel systems (carbureted and DFI), cooling systems, transmission, drivetrain, brakes, suspension, steering, chassis, and electrical systems. With detailed illustrations, diagrams, and torque specifications, this manual is an invaluable resource for Kawasaki KLX series owners, mechanics, and enthusiasts seeking to maintain and repair their vehicles effectively and affordably.
KAWASAKI KLX110 & KLX250 SERIES BIKE WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM: ADOBE WEBSITE
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM: ZIP WEBSITE
PARTS CATALOG & OWNER'S MANUAL ALSO INCLUDED
MODEL COVERED:
KAWASAKI KLX110: 2000-2010
KAWASAKI KLX250 KLX250R: 1993-1998
KAWASAKI KLX250S KLX250SF: 2009-2016 (CARBURETOR VERSION)
KAWASAKI KLX250S D-TRACKER X: 2009-2016 (DIRECT FUEL INJECTION VERSION)
ENGINE COVERED:
111 cc 1-CYLINDER, 4-STROKE, AIR-COOLED, SOHC(KLX110)
249 cc 1-CYLINDER, 4-STROKE, LIQUID-COOLED, DOHC(KLX250/KLX250R/KLX250S)
249 cc 1-CYLINDER, 4-STROKE, 4-VALVE, LIQUID-COOLED, DOHC(KLX250S D-TRACKER X)
CONTENTS:
GENERAL INFORMATION
SAFETY PRECAUTION
SPECIFICATIONS
TIGHTENING TORQUE
SPECIAL TOOLS
CABLE-WIRE-HOSE ROUTING
FUEL SYSTEM
DIRECT FUEL INJECTION
CARBURETOR SYSTEM
AIR CLEANER SYSTEM
FUEL TANK & THROTTLE GRIP
COOLING SYSTEM
WATER PUMP-RADIATOR
THERMOSTAT-HOSE & PIPE
ENGINE TOP END
EXHAUST SYSTEM
CYLINDERHEAD-CYLINDER
VALVES-PISTON-MUFFLER
CAMSHAFT CHAIN TENSIONER
CLUTCH SYSTEM
ENGINE LUBRICATION
OIL PIPE & OIL PUMP
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKCASE-CRANKSHAFT
EXTERNAL SHIFT MECHANISM
PRIMARY GEAR-BALANCER
TRANSMISSION SYSTEM
WHEELS AND TIRES
FINAL DRIVE-DRIVE CHAIN
SPROCKET & COUPLING
BRAKES SYSTEM
SUSPENSION SYSTEM
SHOCK ABSORBER & SWINGRAM
TIE-ROD & ROCKER ARM
STEERING & HANDLEBAR
FRAME & FAIRINGS
ELECTRICAL SYSTEM
BATTERY & CHARGING SYSTEM
IGNITION SYSTEM
STARTER MOTOR CLUTCH
LIGHTING SYSTEM
ELECTRIC STARTER SYSTEM
METERS-GAUGE-SWITCHES
TROUBLESHOOTING
WIRING DIAGRAMS
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR BIKE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
KAWASAKI KLX110 & KLX250 SERIES BIKE WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM: ADOBE WEBSITE
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM: ZIP WEBSITE
PARTS CATALOG & OWNER'S MANUAL ALSO INCLUDED
MODEL COVERED:
KAWASAKI KLX110: 2000-2010
KAWASAKI KLX250 KLX250R: 1993-1998
KAWASAKI KLX250S KLX250SF: 2009-2016 (CARBURETOR VERSION)
KAWASAKI KLX250S D-TRACKER X: 2009-2016 (DIRECT FUEL INJECTION VERSION)
ENGINE COVERED:
111 cc 1-CYLINDER, 4-STROKE, AIR-COOLED, SOHC(KLX110)
249 cc 1-CYLINDER, 4-STROKE, LIQUID-COOLED, DOHC(KLX250/KLX250R/KLX250S)
249 cc 1-CYLINDER, 4-STROKE, 4-VALVE, LIQUID-COOLED, DOHC(KLX250S D-TRACKER X)
CONTENTS:
GENERAL INFORMATION
SAFETY PRECAUTION
SPECIFICATIONS
TIGHTENING TORQUE
SPECIAL TOOLS
CABLE-WIRE-HOSE ROUTING
FUEL SYSTEM
DIRECT FUEL INJECTION
CARBURETOR SYSTEM
AIR CLEANER SYSTEM
FUEL TANK & THROTTLE GRIP
COOLING SYSTEM
WATER PUMP-RADIATOR
THERMOSTAT-HOSE & PIPE
ENGINE TOP END
EXHAUST SYSTEM
CYLINDERHEAD-CYLINDER
VALVES-PISTON-MUFFLER
CAMSHAFT CHAIN TENSIONER
CLUTCH SYSTEM
ENGINE LUBRICATION
OIL PIPE & OIL PUMP
ENGINE REMOVAL
ENGINE INSTALLATION
CRANKCASE-CRANKSHAFT
EXTERNAL SHIFT MECHANISM
PRIMARY GEAR-BALANCER
TRANSMISSION SYSTEM
WHEELS AND TIRES
FINAL DRIVE-DRIVE CHAIN
SPROCKET & COUPLING
BRAKES SYSTEM
SUSPENSION SYSTEM
SHOCK ABSORBER & SWINGRAM
TIE-ROD & ROCKER ARM
STEERING & HANDLEBAR
FRAME & FAIRINGS
ELECTRICAL SYSTEM
BATTERY & CHARGING SYSTEM
IGNITION SYSTEM
STARTER MOTOR CLUTCH
LIGHTING SYSTEM
ELECTRIC STARTER SYSTEM
METERS-GAUGE-SWITCHES
TROUBLESHOOTING
WIRING DIAGRAMS
THIS MANUAL PRESENTED FOR YOU IN ELECTRONIC FORMAT YOU CAN JUST PRINT OUT THE PAGE YOU NEED THEN DISPOSE OF IT WHEN YOU HAVE COMPLETED YOUR TASK. THIS MANUAL HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP WRITTEN INSTRUCTIONS WITH THE NECESSARY DIAGRAMS OR PICTURES. THESE MANUALS ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION & SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANICS WORLDWIDE USED TO USE THIS FACTORY MANUAL TO FIX YOUR BIKE. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR VEHICLE WORKING PROPERLY. IT IS THIS LEVEL OF DETAIL, ALONG WITH ILLUSTRATED, THAT GUIDE THE READER THROUGH EACH SERVICE, REPAIR & MAINTENANCE PROCEDURE.
I ALSO HAVE LOTS OF MANUAL WHICH ARE NOT ADVERTISED IN MY STORE, IF YOU NOT FOUND YOUR DESIRED MANUAL IN MY STORE, PLEASE MASSAGE ME AND I WILL TRY MY BEST TO PROVIDE YOU THAT MANUAL.
