This manual covers the CAT Electric Forklift Truck EP-Series PAC models, including the EP20K PAC, EP25K PAC, EP30K PAC, and EP35K PAC. CAT is globally recognized for its durable and reliable heavy machinery, and these electric forklifts are designed for demanding material handling environments. They feature advanced AC motor technology for efficient drive and hydraulic functions, contributing to their performance and operational longevity. The EP-Series represents CAT's commitment to robust engineering and technological advancement in electric forklift solutions.
This comprehensive workshop service and repair manual provides detailed information essential for maintaining and repairing your CAT Electric Forklift Truck. It covers a wide range of systems, including general information, electrical components, power train, axles, brake and steering systems, hydraulic systems, mast and fork, and controller service. The manual includes procedures for disassembly, reassembly, inspection, adjustment, removal, installation, and extensive troubleshooting guidance. It is intended for trained technicians and maintenance personnel to ensure the optimal performance, efficiency, and safety of the equipment.
Original Illustrated Factory Workshop Service Manual for CAT Electric Forklift Truck EP-Series.
Original factory manuals for CAT Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
EP20K PAC (ETB8C-00011-up)
EP25K PAC (ETB8C-50001-up)
EP30K PAC (ETB9C-00011-up)
EP35K PAC (ETB9C-50001-up)
Format: PDF, 486 Pages
Language: English
Contents:
GENERAL INFORMATION
Vehicle Exterior, Models, Serial Number Locations, Chassis and Mast Model Identification,
Dimensions, Technical Data
VEHICLE ELECTRICAL COMPONENTS
Electrical Component Locations, Console Box, Direction Lever, Accelerator Control, Key Switch,
Lighting Switch, Fuses, Lamp Specification Chart, Auto-light System, Troubleshooting of Lighting and Horn Systems
POWER TRAIN
Electrical Component Locations, Console Box, Direction Lever, Accelerator Control, Key Switch, Lighting Switch,
Fuses, Lamp Specification Chart, Auto-light System, Troubleshooting of Lighting and Horn Systems
TRANSFER AND DIFFERENTIAL
Structure and Functions, Procedures and Suggestions for Disassembly and Reassembly, Service Data
FRONT AXLE
Structure and Functions, Disassembly and Reassembly of Front Axle Assembly, Service Data
REAR AXLE
Structure, Procedures and Suggestions for Removal and Installation, Procedures and Suggestions
for Disassembly and Reassembly, Adjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Disassembly, Inspection and Reassembly,
Inspection and Adjustment, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Disassembly, Inspection and Reassembly,
Inspection and Adjustment, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Finger-tip Control Type, Mechanical Control Type, Troubleshooting, Service Data
MAST AND FORK
Structure and Functions, Removal and Installation, Disassembly and Reassembly,
Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Inspection Standards, Periodic Replacement of Parts, Lubrication Standards, Main Component Weights,
Tightening Torque for Standard Bolts and Nuts, Special Tool Table
OPTIONS
Backup Buzzer Kit, Tire Kit (Non Mark), Foot Direction Control Kit
CONTROLLER SERVICE MANUAL
CONTROLLER
Outline, Logic Card, MOS-FET Modules, Operation Outline, Drive System, Hydraulic System, Fail-safe System,
Malfunction Detection, Fault Data Record, Setting, Self-diagnostics, Display Unit, Removal and Installation,
Basic Check, AC Motor System Basics, etc.
TROUBLESHOOTING FOR CONTROL CIRCUITS
Faulty Central Vehicle Monitor System, Faulty Diagnostics Indication, or Other Abnormalities
MOTORS
Motor Installation Positions, Specifications, Structures, Tightening of High-power Cable Terminals,
Procedures and Suggestions for Removal and Installation, Troubleshooting, Service Data
Original Illustrated Factory Workshop Service Manual for CAT Electric Forklift Truck EP-Series.
Original factory manuals for CAT Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
EP20K PAC (ETB8C-00011-up)
EP25K PAC (ETB8C-50001-up)
EP30K PAC (ETB9C-00011-up)
EP35K PAC (ETB9C-50001-up)
Format: PDF, 486 Pages
Language: English
Contents:
GENERAL INFORMATION
Vehicle Exterior, Models, Serial Number Locations, Chassis and Mast Model Identification,
Dimensions, Technical Data
VEHICLE ELECTRICAL COMPONENTS
Electrical Component Locations, Console Box, Direction Lever, Accelerator Control, Key Switch,
Lighting Switch, Fuses, Lamp Specification Chart, Auto-light System, Troubleshooting of Lighting and Horn Systems
POWER TRAIN
Electrical Component Locations, Console Box, Direction Lever, Accelerator Control, Key Switch, Lighting Switch,
Fuses, Lamp Specification Chart, Auto-light System, Troubleshooting of Lighting and Horn Systems
TRANSFER AND DIFFERENTIAL
Structure and Functions, Procedures and Suggestions for Disassembly and Reassembly, Service Data
FRONT AXLE
Structure and Functions, Disassembly and Reassembly of Front Axle Assembly, Service Data
REAR AXLE
Structure, Procedures and Suggestions for Removal and Installation, Procedures and Suggestions
for Disassembly and Reassembly, Adjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Disassembly, Inspection and Reassembly,
Inspection and Adjustment, Troubleshooting, Service Data
STEERING SYSTEM
Specifications, Structure and Functions, Procedures and Suggestions for Disassembly, Inspection and Reassembly,
Inspection and Adjustment, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Specifications, Finger-tip Control Type, Mechanical Control Type, Troubleshooting, Service Data
MAST AND FORK
Structure and Functions, Removal and Installation, Disassembly and Reassembly,
Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Inspection Standards, Periodic Replacement of Parts, Lubrication Standards, Main Component Weights,
Tightening Torque for Standard Bolts and Nuts, Special Tool Table
OPTIONS
Backup Buzzer Kit, Tire Kit (Non Mark), Foot Direction Control Kit
CONTROLLER SERVICE MANUAL
CONTROLLER
Outline, Logic Card, MOS-FET Modules, Operation Outline, Drive System, Hydraulic System, Fail-safe System,
Malfunction Detection, Fault Data Record, Setting, Self-diagnostics, Display Unit, Removal and Installation,
Basic Check, AC Motor System Basics, etc.
TROUBLESHOOTING FOR CONTROL CIRCUITS
Faulty Central Vehicle Monitor System, Faulty Diagnostics Indication, or Other Abnormalities
MOTORS
Motor Installation Positions, Specifications, Structures, Tightening of High-power Cable Terminals,
Procedures and Suggestions for Removal and Installation, Troubleshooting, Service Data
