Product Description
This workshop service repair manual covers the BT Cargo Range Electric Forklift Trucks, specifically models CBE 4.0 DC, CBE 4.5 DC, and CBE 5.0 DC. As part of BT's established line of industrial material handling equipment, these electric counterbalance forklift trucks are engineered for reliability and efficiency in demanding operational environments. The manufacturer, BT, is recognized for its quality and is part of the Toyota Material Handling group, further underscoring the robust nature of these vehicles.
This comprehensive manual provides detailed guidance for technicians and owners alike. It covers a wide array of systems including mechanical, electrical, load handling, and hydraulic components. Specific areas addressed include traction and lifting units, brake systems, steering, masts, and dashboard controls. The manual offers extensive maintenance procedures, from routine checks and lubrication to complex repair procedures for disassembly and reassembly of major components. Diagnostic procedures and troubleshooting guides for electrical systems, control modules, and alarms are also thoroughly detailed, ensuring the optimal performance and longevity of your BT forklift.
Original Illustrated Factory Workshop Service Manual for BT Cargo Range Electric Forklift Truck Type CBE DC.
Original factory manuals for BT Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
CBE 4.0 DC
CBE 4.5 DC
CBE 5.0 DC
Format: PDF, 95 Pages
Language: English
Contents:
MECHANICAL SECTION
DATA SHEET
DRIVERS PLACE
Load handling commands
DASHBOARD
TRUCK LOAD CAPACITY
TRACTION UNIT
DISASSEMBLE THE REDUCTION UNIT
OIL CHANGE
BRAKES
Service brake system
Parking brake system
ELECTRIC MOTORS
WHEELS/TYRES
STEERING GROUP
Power steering diagram
Filter and power steering oil
Steering axle
Bearing adjustment
LIFTING UNIT
Hydraulic control valves
Hydraulic system diagram with distributor
Lifting unit with electrovalves
Hydraulic system diagram with electrovalves
Filter and lifting oil
MASTS
Triplex mast section
Mast lubrication and settings
MAST LIFTING UNITS
Description of the cylinder component parts
Checking the chains
Checking the forks - Mast tilting setting
ELECTRICAL SYSTEM
Description of components
Accelerator pedal - Battery and battery charger
TRUCK LIFTING
TABLES
Running in maintenance table
Maintenance table
ELECTRICAL SECTION
TECHNICAL FEATURES
ELECTRICAL MOTORS FEATURES
FUNCTIONAL PERFORMANCES
Protection
General precautions
CONSOLE DESCRIPTION
ELECTRONIC CONTROL PANEL LAYOUT
CONTACTORS PANEL
COMPONENTS PANEL
ELECTRICAL CIRCUIT CONNECTION - TRACTION MODULE H3D
Configuration of the traction potentiometer
SETTING VALVES TRACTION MODULE H3D
ALARMS DESCRIPTION - TRACTION MODULE H3D
ADJUSTMENTS TABLE TRACTION MODULE H3D
ELECTRICAL CIRCUIT CONNECTION - LIFTING MODULE H2P
Lifting potentiometer configuration
SETTING VALUE - LIFTING MODULE H2P
ALARMS DESCRIPTION - LIFTING MODULE H2P
ADJUSTMENTS TABLE LIFTING MODULE H2P
ELECTRICAL CIRCUIT CONNECTION - LIFTING MODULE HPRC
WIRING DIAGRAM INPUT SIGNALS - LIFTING MODULE HPRC
(fingertips version)
WIRING DIAGRAM INPUT SIGNALS - LIFTING MODULE HPRC
(joystick version)
WIRING DIAGRAM OUTPUT SIGNALS - FOR ELECTROVALVES
FUNCTION DESCRIPTION OF ELECTROVALVES AND HPRC MODULE
HPRC module configuration (version with fingertips-joystick)
SETTING VALUES - LIFTING MODULE HPRC
ALARMS DESCRIPTION - LIFTING MODULE HPRC
ADJUSTMENTS TABLE
Original Illustrated Factory Workshop Service Manual for BT Cargo Range Electric Forklift Truck Type CBE DC.
Original factory manuals for BT Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
CBE 4.0 DC
CBE 4.5 DC
CBE 5.0 DC
Format: PDF, 95 Pages
Language: English
Contents:
MECHANICAL SECTION
DATA SHEET
DRIVERS PLACE
Load handling commands
DASHBOARD
TRUCK LOAD CAPACITY
TRACTION UNIT
DISASSEMBLE THE REDUCTION UNIT
OIL CHANGE
BRAKES
Service brake system
Parking brake system
ELECTRIC MOTORS
WHEELS/TYRES
STEERING GROUP
Power steering diagram
Filter and power steering oil
Steering axle
Bearing adjustment
LIFTING UNIT
Hydraulic control valves
Hydraulic system diagram with distributor
Lifting unit with electrovalves
Hydraulic system diagram with electrovalves
Filter and lifting oil
MASTS
Triplex mast section
Mast lubrication and settings
MAST LIFTING UNITS
Description of the cylinder component parts
Checking the chains
Checking the forks - Mast tilting setting
ELECTRICAL SYSTEM
Description of components
Accelerator pedal - Battery and battery charger
TRUCK LIFTING
TABLES
Running in maintenance table
Maintenance table
ELECTRICAL SECTION
TECHNICAL FEATURES
ELECTRICAL MOTORS FEATURES
FUNCTIONAL PERFORMANCES
Protection
General precautions
CONSOLE DESCRIPTION
ELECTRONIC CONTROL PANEL LAYOUT
CONTACTORS PANEL
COMPONENTS PANEL
ELECTRICAL CIRCUIT CONNECTION - TRACTION MODULE H3D
Configuration of the traction potentiometer
SETTING VALVES TRACTION MODULE H3D
ALARMS DESCRIPTION - TRACTION MODULE H3D
ADJUSTMENTS TABLE TRACTION MODULE H3D
ELECTRICAL CIRCUIT CONNECTION - LIFTING MODULE H2P
Lifting potentiometer configuration
SETTING VALUE - LIFTING MODULE H2P
ALARMS DESCRIPTION - LIFTING MODULE H2P
ADJUSTMENTS TABLE LIFTING MODULE H2P
ELECTRICAL CIRCUIT CONNECTION - LIFTING MODULE HPRC
WIRING DIAGRAM INPUT SIGNALS - LIFTING MODULE HPRC
(fingertips version)
WIRING DIAGRAM INPUT SIGNALS - LIFTING MODULE HPRC
(joystick version)
WIRING DIAGRAM OUTPUT SIGNALS - FOR ELECTROVALVES
FUNCTION DESCRIPTION OF ELECTROVALVES AND HPRC MODULE
HPRC module configuration (version with fingertips-joystick)
SETTING VALUES - LIFTING MODULE HPRC
ALARMS DESCRIPTION - LIFTING MODULE HPRC
ADJUSTMENTS TABLE
What's Included:
- Complete factory service manual in PDF format
- Step-by-step repair procedures with detailed illustrations
- Wiring diagrams and electrical schematics
- Troubleshooting guides and diagnostic procedures
- Maintenance schedules and specifications
- Printable pages for workshop use
- Searchable text for quick navigation
- Compatible with all devices (PC, Mac, tablets, smartphones)
