The BMW 540i (E34), produced between 1992 and 1996, represents a pinnacle of performance and luxury in the executive sedan and wagon market. This generation introduced BMW's robust 4.0-liter M60 V8 engine to the 5 Series lineup, delivering substantial power and a refined driving experience. Available in both Sedan (Limousine) and Touring (Wagon) body styles, the 540i was engineered with a focus on sporting dynamics, featuring advanced suspension, braking systems, and the option of a rare 6-speed manual transmission. Its engineering quality and performance orientation made it a significant competitor in the premium automotive segment, appealing to enthusiasts and discerning drivers seeking a blend of comfort, capability, and driving engagement.
This comprehensive Factory Service Manual (FSM) provides detailed information for the maintenance, repair, and diagnostics of the BMW 540i (E34) models produced from 1992 to 1996. It covers all essential systems, including the M60B40 V8 engine, powertrain, chassis, and electrical systems, across Sedan and Touring variants. The manual details routine maintenance procedures, in-depth repair instructions, troubleshooting guides, and critical technical specifications necessary for accurate servicing. Its purpose is to equip owners, technicians, and mechanics with the factory-level knowledge required to preserve the performance, reliability, and integrity of this esteemed vehicle.
BMW 540i FACTORY SERVICE REPAIR MANUAL FSM 1992 1993 1994 1995 1996 ONLINE DOWNLOAD
In 1993 BMW added a 4.0 liter V8 to the 5 Series lineup. It was available in both sedan and touring models (the latter not in US). Its large, torquey engine, upgraded brakes, and 5-speed automatic or rare optional 6-speed transmission (offered in 1995 in North America, and from 1993 to 1996 in Europe) made it very competitive in the sports sedan market. Only 3203 examples of the 540i 6spd were produced, in the following versions;
HE51 LHD European Limousine; 797 Examples
HE52 RHD European Limousine; 249 Examples
HE53 LHD North American Limousine; 1524 Examples
HK31 LHD European Touring; 499 Examples
HK32 RHD European Touring; 62 Examples
HE98 RHD South African Limousine; 72 Examples
The HE98 was made in Rosslyn South Africa for the local market.
BMW 540i FACTORY SERVICE REPAIR MANUAL FSM 1992 1993 1994 1995 1996 ONLINE DOWNLOAD
In 1993 BMW added a 4.0 liter V8 to the 5 Series lineup. It was available in both sedan and touring models (the latter not in US). Its large, torquey engine, upgraded brakes, and 5-speed automatic or rare optional 6-speed transmission (offered in 1995 in North America, and from 1993 to 1996 in Europe) made it very competitive in the sports sedan market. Only 3203 examples of the 540i 6spd were produced, in the following versions;
HE51 LHD European Limousine; 797 Examples
HE52 RHD European Limousine; 249 Examples
HE53 LHD North American Limousine; 1524 Examples
HK31 LHD European Touring; 499 Examples
HK32 RHD European Touring; 62 Examples
HE98 RHD South African Limousine; 72 Examples
The HE98 was made in Rosslyn South Africa for the local market.
