The Volvo VT Series represents a robust line of heavy-duty trucks and tractor units, produced from 2002 to 2006. Engineered for demanding commercial applications, these vehicles are recognized for their durability, driver comfort, and integrated Volvo technology, competing in the Class 8 market segment. The VT Series was designed to offer a premium blend of American styling with European engineering principles, emphasizing operational efficiency and reliability for owner-operators and fleet owners alike.
This comprehensive service and repair manual provides essential information for the maintenance and basic servicing of the Volvo VT Series. It covers critical areas such as general maintenance procedures, safety advice, technical specifications, and detailed guidance on powertrain components including the engine, transmission, and rear axle. Additionally, the manual outlines procedures for suspension, brakes, steering systems, chassis and cab lubrication, and includes information on necessary tools and preventive maintenance schedules, ensuring optimal performance and longevity of the vehicle.
Volvo Service Manual
Trucks
Group 17
Preventive Maintenance
Basic Service
VT
From build date 11.2002 to 12.2006
General .................................................................................................... 3
Preventive Maintenance, General ............................................................ 3
Safety Advice ......................................................................................... 7
Specifications ......................................................................................... 9
Engine .................................................................................................... 9
Transmission ........................................................................................ 11
Rear Axle, Lubrication ......................................................................... 11
Suspension .......................................................................................... 12
Tools ...................................................................................................... 13
Special Tools and Special Equipment .................................................. 13
Preventive Maintenance Inspection Bay .............................................. 16
Design and Function ........................................................................... 17
Clutch ................................................................................................... 17
Power Take-off ..................................................................................... 19
Driveshaft, Lubrication ......................................................................... 19
Brakes .................................................................................................. 20
Steering System .................................................................................. 21
Hubs .................................................................................................... 22
Chassis, Lubrication ............................................................................ 23
Cab, Lubrication ................................................................................... 24
Preventive Maintenance ...................................................................... 27
Check Oil Level in Manual Transmission ............................................. 27
Additional Time Based Maintenance ................................................... 99
Additional Mileage Based Maintenance ............................................. 101
Volvo Service Manual
Trucks
Group 17
Preventive Maintenance
Basic Service
VT
From build date 11.2002 to 12.2006
General .................................................................................................... 3
Preventive Maintenance, General ............................................................ 3
Safety Advice ......................................................................................... 7
Specifications ......................................................................................... 9
Engine .................................................................................................... 9
Transmission ........................................................................................ 11
Rear Axle, Lubrication ......................................................................... 11
Suspension .......................................................................................... 12
Tools ...................................................................................................... 13
Special Tools and Special Equipment .................................................. 13
Preventive Maintenance Inspection Bay .............................................. 16
Design and Function ........................................................................... 17
Clutch ................................................................................................... 17
Power Take-off ..................................................................................... 19
Driveshaft, Lubrication ......................................................................... 19
Brakes .................................................................................................. 20
Steering System .................................................................................. 21
Hubs .................................................................................................... 22
Chassis, Lubrication ............................................................................ 23
Cab, Lubrication ................................................................................... 24
Preventive Maintenance ...................................................................... 27
Check Oil Level in Manual Transmission ............................................. 27
Additional Time Based Maintenance ................................................... 99
Additional Mileage Based Maintenance ............................................. 101
